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Dodge Torque-Arm II TA0107LM Instruction Manual
Dodge Torque-Arm II TA0107LM Instruction Manual

Dodge Torque-Arm II TA0107LM Instruction Manual

Metric speed reducers
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Torque-Arm
These instructions must be read thoroughly before installation or operation. This instruction manual was accurate at the time of
printing. Please see dodgeindustrial.com for updated instruction manuals.
WARNING: To ensure the drive is not unexpectedly started, turn off and
lock-out or tag power source before proceeding. Failure to observe these
precautions could result in bodily injury.
WARNING: Torque-Arm II products exceeding 13.5kg (30 lbs) should
be lifted using lift-assist equipment rated for the weight of the product.
Weight values for all Torque-Arm II products are listed in the Gearing
Engineering Catalog. Lifting brackets provided on the Torque-Arm II
should be used when connecting to lift-assist equipment.
INSTALLATION
NOTE: This reducer is compatible with the Dodge
Sensor that can be installed in the adapter plug labeled
"smart sensor." The plug and sensor can be moved to
different locations as required by mounting position.
1.
Use lifting bracket to lift reducer.
2.
Determine the running positions of the reducer (see Figure 1).
Note that the reducer is supplied with 6 plugs; 4 around the
sides for horizontal installations and 1 on each face for vertical
installations. These plugs must be arranged relative to the
running positions as follows:
Horizontal Installations–Install the magnetic drain plug in
the hole closest to the bottom of the reducer. Throw away the
tape that covers the filter/ventilation plug in shipment and
install plug in topmost hole. Of the 2 remaining plugs on the
sides of the reducer, the lowest one is the minimum oil level
plug.
WARNING: Because of the possible danger to person(s) or property
from accidents which may result from the improper use of products,
it is important that correct procedures be followed. Products must be
used in accordance with the engineering information specified in the
catalog. Proper installation, maintenance and operation procedures
must be observed. The instructions in the instruction manuals must
be followed. Inspections should be made as necessary to assure
safe operation under prevailing conditions. Proper guards and other
suitable safety devices or procedures as may be desirable or as may
be specified in safety codes should be provided, and are neither
provided by Dodge nor are the responsibility of Dodge. This unit and
its associated equipment must be installed, adjusted and maintained
by qualified personnel who are familiar with the construction and
operation of all equipment in the system and the potential hazards
involved. When risk to persons or property may be involved, a holding
device must be an integral part of the driven equipment beyond the
speed reducer output shaft.
II Metric Speed Reducers
®
Instruction Manual
Ratios 5, 9, 15, 25, and 40: 1
WARNING: All products over 25 kg (55 lbs) are noted on the shipping
package. Proper lifting practices are required for these products.
WARNING: Depending on operating conditions, sound levels for Torque-
Arm II products may exceed 70 dB. Protective measures such as hearing
protection may be needed when in close proximity to a Torque-Arm II.
Smart
®
POSITION A
POSITION C
POSITION E
1
Vertical Installations–Install the filter/ventilation plug in the
hole provided in the upper face of the reducer housing as
installed. If space is restricted on the upper face, install the
vent in the highest hole on the side of the reducer per Figure
1. Install a plug in the hole in the bottom face of the reducer.
Do not use this hole for the magnetic drain plug. Of the
remaining holes on the sides of the reducer, use the plug in
the upper housing half for the minimum oil level plug.
HORIZONTAL MOUNTING
5 (NEAR)
4
6 (FAR)
2
1
3
3
1
2
5 (NEAR)
6 (FAR)
4
VERTICAL MOUNTING
5
2
1
6
4 (NEAR)
5 (FAR)
Figure 1 - Mounting Positions
POSITION B
2
4
5 (NEAR)
6 (FAR)
1
POSITION D
1
5 (NEAR)
6 (FAR)
3
4
2
POSITION F
4 (NEAR)
5 (FAR)
6
1
2
5
3

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Summary of Contents for Dodge Torque-Arm II TA0107LM

  • Page 1 5 (FAR) be specified in safety codes should be provided, and are neither provided by Dodge nor are the responsibility of Dodge. This unit and its associated equipment must be installed, adjusted and maintained by qualified personnel who are familiar with the construction and...
  • Page 2 (see Figure 2). Remove all external loads from drive before removing or If not using a Dodge Torque-Arm II motor mount, install motor servicing drive or accessories. Failure to observe these and V-belt drive so belt will approximately be at right angles to precautions could result in bodily injury.
  • Page 3 Install one bushing backup plate on the end of the hub and Table 1–Minimum Mounting Dimensions & Bolt Torques secure with the supplied retaining ring. Repeat procedure for Minimum Required Shaft Length other side. Place one bushing, flange end first, onto the driven shaft and Reducer Size Tapered Bore Straight Bore...
  • Page 4 Straight Bore Reducer Installation Install reducer on the driven shaft as close to the equipment as practical. It is not necessary for the shaft to extend through the full length of the bore. Minimum shaft lengths are provided in Table 1. It is preferred that both retaining collars are used; however, if shaft length will not permit the use of both Figure 6 - Short Shaft Bushing &...
  • Page 5 2. Below 15 RPM output speed, oil level must be adjusted to reach the highest oil level plug. If reducer position is to vary from those shown in Figure 1, either more or less oil may be required. Consult Dodge Product Support.
  • Page 6 5. For reducers operating in ambient temperatures between -30ºC and -6.6ºC use a synthetic hydrocarbon lubricant, 100 ISO grade or AGMA 3 grade (for example, Mobil SHC627). Above 51ºC, consult Dodge Gear Application Engineering (864) 288–9050 for lubrication recommendation. 6. Mobil SHC630 Series oil is recommended for high ambient temperatures.
  • Page 7 GUIDELINES FOR TORQUE-ARM II REDUCER LONG-TERM STORAGE During periods of long storage, or when waiting for delivery or When Placing the Reducer into Service installation of other equipment, special care should be taken to Fill the unit to the proper oil level using a recommended protect a gear reducer to have it ready to be in the best condition lubricant.
  • Page 8 OIL VISCOSITY EQUIVALENCY CHART KINEMATIC SAYBOLT VISCOSITIES VISCOSITIES cSt/ cSt/ AGMA GRADES SUS/ SUS/ 40°C 100°C GRADES GEAR OILS 100°F 210°F 2000 10,000 8000 1500 6000 1000 5000 1000 4000 3000 2000 1500 1000 VISCOSITIES CAN BE RELATED HORIZONTALLY ONLY. VISCOSITIES BASED ON 96 VI SINGLE GRADE OILS.
  • Page 9 BACKSTOPS Apply a thin coating of RTV silicone onto the gearbox mating surface for the outer race (same as the cover area). It is WARNING: To ensure that drive is not unexpectedly started, important to apply the sealant around the fastener holes to turn off and lock out or tag power source before proceeding.
  • Page 10: Cooling Fan Installation

    COOLING FAN INSTALLATION Table 6–Dimensions and Bolt Torque WARNING: To ensure that drive is not unexpectedly started, Reducer Size Dim. “A” mm Torque (N-m) turn off and lock out or tag power source before proceeding. TA4207HM ..Remove all external loads from drive before removing or TA5215HM ..
  • Page 11 TYPICAL COOLING FAN ASSEMBLY TYPICAL COOLING FAN ASSEMBLY FOR REDUCERS SIZES 4 AND 5 FOR REDUCERS SIZES 6 THROUGH 12 Figure 9 - Parts Identification Table 7–Cooling Fan Part Numbers Description Ref. # Qty. TA4207HM TA5215HM TA6307HM TA7315HM TA8407HM TA9415HM TA10507HM TA12608HM Cooling Fan Assembly ①...
  • Page 12: Motor Mounts

    MOTOR MOUNTS Motor Mount Assembly Motor Mount Installation WARNING: To ensure that drive is not unexpectedly started, turn off and lock out or tag power source before proceeding. ADJUSTING Remove all external loads from drive before removing or STUDS TOP PLATE servicing drive or accessories.
  • Page 13 Table 8–V-Drive Center Distances IEC Motor Frame/Motor Shaft Offset Dimension “A” 63 / A = 30 71 / A = 32 80 / A = 24 90 / A = 30 100 / A = 24 112 / A = 35 132 / A = 40 Position Mtg.
  • Page 14 Table 8–V-Drive Center Distances (Continued) IEC Motor Frame/Motor Shaft Offset Dimension “A” 80 / A = 24 90 / A = 30 100 / A = 24 112 / A = 35 132 / A = 40 160 / A = 40 180 / A = N/A Position Mtg.
  • Page 15 Table 8–V-Drive Center Distances (Continued) IEC Motor Frame/Motor Shaft Offset Dimension “A” 112 / A = 35 132 / A = 40 160 / A = 40 180 / A = 30 200 / A = 9 225 / A = 25 250 / A = 19 Position Mtg.
  • Page 16 Table 8–V-Drive Center Distances (Continued) IEC Motor Frame/Motor Shaft Offset Dimension “A” 160 / A = 40 180 / A = 30 200 / A = 9 225 / A = 25 250 / A = 19 280 / A = 41 315 / A = N/A Position Mtg.
  • Page 17 TORQUE-ARM II BELT GUARD INSTALLATION Two different belt guards are available for the Torque-Arm II speed reducer. One belt guard assembly is designed for mounting in position “B” and the other belt guard assembly is designed for mounting in position “C” as shown in Figure 12. It is important that the mounting position of the Torque-Arm II motor mount be determined prior to purchase of the belt guard as these two guards do not interchange and will be attached to the motor...
  • Page 18: Driveshaft Removal

    To remove the driveshaft from the reducer, the following steps are required. NOTE: Using tools normally found in a maintenance department, a Dodge Torque-Arm II speed reducer can be Remove the driveshaft retaining bolt (404) and lock washer disassembled and reassembled by careful attention to the (405), the keeper plate (401), and the retaining ring (411).
  • Page 19: Ordering Parts

    Ordering Parts Reassembly When ordering parts for reducer, specify reducer size number, Output Hub Assembly: Heat gear to 162ºC to 176ºC to reducer model number, part name, part number, and quantity. It shrink onto hub. Heat bearings to 132ºC to 143ºC to shrink is strongly recommended that, when a pinion or gear is replaced, onto hub.
  • Page 20 Table 10–Bearing Adjustment Tolerances Table 11–Recommended Bolt Torque Values Bearing Endplay Values Housing Bolt Recommended Torque Values Reducer Size Input Countershaft Output Reducer Size Fastener Size Torque in N.m TA0107LM .05–.10 Loose .01–.08 Loose .05–.10 Preload TA0107LM M8×1.25×40 20–24 TA1107HM .05–.10 Loose .01–.08 Loose .05–.10 Preload...
  • Page 21 Table 12–Dodge Part Numbers for Replacement Bearings, Table 12–Dodge Part Numbers for Replacement Bearings, Single and Double Reduction Reducers Single and Double Reduction Reducers Reducer Size Output Hub Bearing – LH and RH Sides TA0107LM 900250/900251 TA6307HM 15:1 403026/906260 TA1107HM...
  • Page 22 Table 13–Replacement Part Kit Numbers Reducer Size Ratio Seal Kit Taper Bore Output Hub Assembly Countershaft Assembly Bearing Kit – 900128 900122 15:1 900123 TA0107LM 900126 900120 900129 25:1 900124 40:1 900125 – 901128 901122 901126 901120 901129 TA1107HM 15:1 901123 25:1 901124...
  • Page 23 Parts for TA0107L through TA12608H Taper Bushed Double Reduction Reducers 4,5,6,7 15,16 409,410 24,25 404,405 SCREW CONVEYOR ADAPTER ASSEMBLY 204,205 34,36 201,202 35,37 ADJUSTABLE ADAPTER KIT 11,12 30,32 31,33 106,108, 109,110 TORQUE-ARM ASSEMBLY 111,112 OPTIONAL BACKSTOP ASSEMBLY MN1620...
  • Page 24 Parts for TA0107L through TA7315H Taper Bushed Single Reduction Reducers 4,5,6,7 15,16 409,410 24,25 404,405 SCREW CONVEYOR ADAPTER ASSEMBLY 204,205 201,202 ADJUSTABLE ADAPTER KIT 11,12 30,32 31,33 106,108, 109,110 TORQUE-ARM ASSEMBLY 111,112 OPTIONAL BACKSTOP ASSEMBLY MN1620...
  • Page 25 Parts for TA0107L-M through TA5215H-M Taper and Straight Bore Double and Single Reduction Reducers Ref. Description Qty. TA0107LM TA1107HM TA2115HM TA3203HM TA4207HM TA5215HM Housing-LH 900202 901202 902202 903202 904202 905202 Housing-RH 900203 901203 902203 903203 904203 905203 RTV Sealant, Tube 465044 465044 465044...
  • Page 26 Parts for TA0107L-M through TA5215H-M Taper and Straight Bore Double and Single Reduction Reducers Ref. Description Qty. TA0107LM TA1107HM TA2115HM TA3203HM TA4207HM TA5215HM Bushing Back-Up Plate Tapered Bore 900302 901302 902302 903302 904302 905302 Retaining Collar Straight Bore 900292 901292 902292 903292 904292...
  • Page 27 Parts for TA6307H-M through TA12608H-M Taper and Straight Bore Double and Single Reduction Reducers Ref. Description Qty. TA6307HM TA7315HM TA8407HM TA9415HM TA10507HM TA12608HM Housing-LH 906202 907202 908202 909202 910202 912202 Housing-RH 906203 907203 908203 909203 910203 912203 RTV Sealant, Tube 465044 465044 465044...
  • Page 28 Parts for TA6307H-M through TA12608H-M Taper and Straight Bore Double and Single Reduction Reducers Ref. Description Qty. TA6307HM TA7315HM TA8407HM TA9415HM TA10507HM TA12608HM Torque-Arm Nut 407093 407099 407099 407104 407104 407108 Lock-washer 419014 419020 419020 419024 419024 419025 Bushing Back-Up Plate Tapered Bore 906302 907302 908302...
  • Page 29 ACTUAL RATIOS Table 14–Actual Ratios Nominal Ratios Reducer Size 15:1 25:1 40:1 TA0107LM 5.200 9.000 14.928 25.091 30.942 TA1107HM 5.000 8.990 14.912 25.064 30.909 TA2115HM 5.200 9.103 15.619 25.067 33.333 TA3203HM 4.913 9.234 15.067 24.954 32.451 TA4207HM 5.000 9.231 15.000 25.125 39.107 TA5215HM...
  • Page 30: Abnormal Conditions

    Should further information be desired or should particular problems arise which are not covered in the manual, the matter should be referred to your local Dodge Industrial representative. The reducer was manufactured under the guidelines of the ATEX directive 2014/34/EU.
  • Page 31 MN1620...
  • Page 32 Dodge Industrial, Inc. *1620-0222* 1061 Holland Road Simpsonville, SC 29681 +1 864 297 4800 © DODGE INDUSTRIAL, INC. All Rights Reserved. Printed in USA. AN RBC BEARINGS COMPANY MN1620 02/22...