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BENDIX R-7 MODULATING VALVE Manual

BENDIX R-7 MODULATING VALVE Manual

Modulating valve

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®
®
Bendix
R-7
Modulating Valve
MOUNTING
HOLE (2)
DELIVERY (2)
BALANCE
PORT
MOUNTING
HOLE (2)
BALANCE
FIGURE 1 - EXTERIOR & INVERTED VIEW

DESCRIPTION

The R-7
modulating valve is used in conjunction with a
dual air brake system and spring brake actuators, and
performs four functions:
1. Limits hold-off pressure to the spring brake actuators
(adjustable).
2. Provides for quick release of air pressure from the spring
cavity of the spring brake actuator allowing a fast
application of the spring brake actuators.
3. Modulates spring brake actuator application should a
failure occur in the service brake system.
4. Prevents compounding of service and spring forces.
The valve has one 1/4" control, one 3/8" supply, one 1/4"
balance, two 3/8" delivery NPTF ports, and an exhaust port
protected by an exhaust diaphragm. The valve incorporates
two 13/32" holes for mounting.
EXHAUST
CONTROL
PORT
SUPPLY
PORT
MOUNTING
SURFACE
SUPPLY
CONTROL
EXHAUST
INLET
VALVE
SPRING
INLET
EXHAUST
VALVE
INLET
VALVE
SEAT
BALANCE
PISTON
INNER SPRING
OUTER SPRING
FIGURE 2 - SECTIONAL VIEW
Note for model year 2001 and later International Trucks only:
There is an inverted R-7
the other pictures in this document. A standard R-7
and an inverted R-7
Figure 1 for a picture of an inverted R-7
OPERATION - CHARGING SPRING BRAKE
ACTUATORS (FIGURE 3)
Air pressure used to control the spring brake actuators enters
the valve through the supply port, passing through one side
of the double check valve, through the open inlet valve, over
the balance piston, and out the delivery ports to the spring
brake actuators. When air pressure in the spring brake
actuator cavity has released the spring brake actuators and
when air pressure on top of the balance piston is sufficient
to overcome the force of the balance piston spring, the
balance piston moves allowing the inlet valve spring to close
the inlet valve, shutting off further air pressure from the
reservoir supplying the modulating valve.
EXHAUST
CONTROL
PORT
CONTROL
PISTON
DOUBLE CHECK
VALVE (SUPPLY
PORT & BALANCE
SINGLE
CHECK
DELIVERY
PORT (2)
ADJUSTING SCREW
valve, which appears inverted from
valve are not interchangeable. See
valve.
PORT)
VALVE
valve
1

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Summary of Contents for BENDIX R-7 MODULATING VALVE

  • Page 1 ® ® ™ Bendix Modulating Valve EXHAUST CONTROL PORT EXHAUST INLET SUPPLY VALVE MOUNTING PORT SPRING CONTROL HOLE (2) PORT CONTROL INLET PISTON EXHAUST DELIVERY (2) VALVE DOUBLE CHECK VALVE (SUPPLY MOUNTING PORT & BALANCE SURFACE PORT) BALANCE INLET PORT...
  • Page 2: Charging

    #1 RES. SECONDARY SERVICE CIRCUIT #2 RES. EXHAUST #1 RES. PORT SECONDARY SERVICE CIRCUIT CONTROL DUAL BRAKE CONTROL PORT VALVE #2 RES. PISTON EXHAUST CONTROL PORT CONTROL PRIMARY DUAL BRAKE PORT PISTON SERVICE VALVE CIRCUIT PRIMARY SERVICE BALANCE CIRCUIT PORT BALANCE DOUBLE PORT...
  • Page 3 7. Never connect or disconnect a hose or line containing pressure; it may whip. Never remove a PREVENTIVE MAINTENANCE component or plug unless you are certain all Important: Review the Bendix Warranty Policy before system pressure has been depleted. performing any intrusive maintenance procedures. A warranty ®...
  • Page 4 9. Remove retaining ring from supply port and remove excessive, it is recommended that it be repaired or replaced supply adapter and double check valve assembly. with a genuine Bendix service replacement valve. Remove o-ring from supply adapter. Remove double ADJUSTMENT OF MODULATING VALVE - SPRING check valve from shuttle guide.
  • Page 5 ASSEMBLY Before assembly, lightly lubricate all o-rings, bores and mating surfaces with silicone lubricant BW-650-M (Bendix Pc. No. 291126). 1. Install single check valve assembly and allen head plug. Tighten securely. 2. Install o-ring on supply adapter, install shuttle guide over supply adapter and install double check valve in guide.
  • Page 6 BW1445 © 2004 Bendix Commercial Vehicle Systems LLC. All rights reserved. 3/2004 Printed in U.S.A.