BENDIX R-12P PILOT RELAY VALVE Manual

BENDIX R-12P PILOT RELAY VALVE Manual

Pilot relay valve

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®
Bendix
R-12P
COVER
1/2" SUPPLY (2)
FIGURE 1 - CUTAWAY AND EXTERNAL VIEW
DESCRIPTION
The R-12P
pilot relay valve is designed to speed up
control signal application and release on long non-towing
trailers, towing trailers, dollies, and long wheelbase tractors.
It does this without adversely affecting the control signal.
The R-12P
valve replaces the current R-8P
Unlike a standard relay valve used as a "booster," which
typically has a 2-4 psi differential between control and
delivery, the R-12P
valve has zero differential. It "speeds"
up control line signal application and release in a train
of vehicles, and it delivers the same air pressure that it
receives. This provides a uniform brake signal to all trailer
and dolly brakes, even during light applications.
The unique R-12P
valve feature is that it uses a supply
air pressure load to quicken the valve's response time. By
balancing the pressure signal to all trailer and dolly brakes,
the R-12P
valve aids in achieving overall vehicle brake
pressure balance, timing balance, and stability.
Pilot Relay Valve
1/4" CONTROL
3/8" DELIVERY (4)
valve.
RELAY
PISTON
BODY
1/2"
SUPPLY
INLET/EXHAUST
VALVE
It also substantially improves brake lining wear balance
on combination vehicles by making even the most distant
brake contribute its share of braking effort.
Figure 2 shows the R-12P
schematic. Note that additional air lines for a towing trailer
are shown as dashed lines.
The R-12P
valve uses the R-12
and standard Bendix mounting brackets. It can also be
reservoir-mounted.
The body and cover are die-cast aluminum, and the valve's
weight is approximately 2.3 lbs. Porting is as follows:
Supply (SUP)
Delivery (DEL)
Control (CON)
Exhaust (EXH)
RESERVE
LOAD
SPRING
PISTON
1/4" CONTROL
EXHAUST
valve in a trailer air brake
valve family lower body
Qty.
2
4
1
1
EQUALIZING
ORIFICE
3/8"
DELIVERY
Size
1/2"
3/8"
1/4"
--
1

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Summary of Contents for BENDIX R-12P PILOT RELAY VALVE

  • Page 1 R-12P ™ valve has zero differential. It “speeds” and standard Bendix mounting brackets. It can also be up control line signal application and release in a train reservoir-mounted. of vehicles, and it delivers the same air pressure that it receives.
  • Page 2: Operation

    TRAILER BRAKE SYSTEM WITH R-12P ™ PILOT RELAY VALVE VENTED CUT-OUT DELIVERY COCK CONTROL CONTROL R-12P ™ VALVE SPRING SUPPLY BRAKE VALVE SERVICE RELAY VALVE SINGLE QUICK CHECK VALVE RELEASE RESERVOIR VALVE SUPPLY VENTED CUT-OUT COCK BRAKE CHAMBER SLACK ADJUSTER -- -- -- -- -- ADDITIONAL PLUMBING FOR TOWING TRAILER FIGURE 2 - TYPICAL R-12P ™...
  • Page 3 Note that these events occur quickly, due to the “preload” CONTROL on the relay piston. This preload, provided by supply air LOAD PISTON PORT pressure acting on the load piston, is a feature unique to RELAY PISTON the R-12P ™ valve.
  • Page 4 LOAD PISTON CONTROL PORT RELAY PISTON LOAD PISTON CONTROL PORT RELAY PISTON SUPPLY PORT SUPPLY PORT DELIVERY PORT DELIVERY PORT INLET/EXHAUST VALVE INLET/EXHAUST EXHAUST VALVE FIGURE 6 - RAPID EXHAUST FIGURE 7 - EQUALIZING (SLOW) APPLICATION RAPID EXHAUST Figure 6 shows a rapid service brake release. Air above For example, if a vehicle is traveling over a long downhill the relay piston travels back out the control port to be grade, the driver may want to limit speed and maintain...
  • Page 5 If, during the light brake application, the driver modulates the treadle slowly, and not enough to open the R-12P ™ inlet RESERVE SPRING LOAD PISTON SEALS EXHAUST valve, the desired control pressure will still pass on to the next valve, maintaining zero differential. RELAY PISTON EQUALIZING (SLOW) EXHAUST (SEE FIGURE 8) As described earlier, the result of any service brake...
  • Page 6: Preventive Maintenance

    PREVENTIVE MAINTENANCE excessive, repair the valve or replace it at any authorized parts outlet. Important: Review the Bendix Warranty Policy before NOTE: If a supply line single check valve is present (see performing any intrusive maintenance procedures. A Figure 2), check it for leakage. Disconnect the inlet...
  • Page 7: Installation

    COVER FASTENER LOAD PISTON RELAY PISTON RESERVE SPRING BODY FIGURE 10 - EXPLODED VIEW INSTALLATION 1. Remove the four fasteners that secure the cover to the body. Then slowly remove the cover. 1. Use the mounting bracket provided, or, if securing the 2.
  • Page 8: Cleaning And Inspection

    10. Place the cover on the body and secure with its four fasteners. Torque to 120 - 150 in. lbs. 11. Perform OPERATIONAL AND LEAKAGE TESTS before returning the vehicle to service. BW1711 © 2007 Bendix Commercial Vehicle Systems LLC. All rights reserved. 7/2007 Printed in U.S.A.

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