BENDIX RE-6 RELAY EMERGENCY VALVE Manual

BENDIX RE-6 RELAY EMERGENCY VALVE Manual

Relay valves

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®
Bendix
RE-6
and RE-6NC
EMERGENCY
PISTON
O-RING
SEALING
RING
RE-6
Valve
MOUNTING
FLANGE
RE-6
& RE-6NC
Valves
RESERVOIR
PORT (2)
RE-6NC
VALVE
ID TAG ATTACHED
SEE (FIGURE 2)
FIGURE 1 RE-6
& RE-6NC
RE-6
VALVE DESCRIPTION
The RE-6
valve is used in dolly and trailer brake systems.
It is a dual function valve, combining the functions of a relay
valve and an emergency valve.
The relay function is identical to that of a relay valve, a
remotely controlled brake valve. Control pressure from the
towing vehicle is routed through the trailer service line and
Relay Valves
RELAY PISTON
SPRING
DIAPHRAGM
DELIVERY PORTS
(4)
RELAY VALVES
WASHER
SCREW
CHECK VALVE
DELIVERY
PASSAGE
SERVICE
PORT
EMERGENCY
PORT
CHECK VALVE
DELIVERY
PASSAGE NOT
PRESENT
RE-6NC SPECIAL
XXXXXX
SVC. REPL. XXXXXX
FIGURE 2 RE-6NC
IDENTIFICATION TAG
SERVICE
PORT
INLET AND
EXHAUST
VALVE
EMERGENCY
SUPPLY PORT
CHECK VALVE
SPRING
CAP
SCREW
RE-6NC
Valve
RELAY VALVE SPECIAL
CHECK
VALVE
NOT
PRESENT
1

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Summary of Contents for BENDIX RE-6 RELAY EMERGENCY VALVE

  • Page 1 ® ™ ™ Bendix RE-6 and RE-6NC Relay Valves RELAY PISTON SERVICE PORT EMERGENCY PISTON O-RING INLET AND EXHAUST VALVE SEALING RING EMERGENCY SUPPLY PORT ™ RE-6 CHECK VALVE Valve SPRING MOUNTING FLANGE SPRING WASHER SCREW DIAPHRAGM SCREW CHECK VALVE ™...
  • Page 2 Service Brake Chamber Slack Adjuster Trailer Gladhand CONTROL LINE Single Check Reservoir RE-6 ™ ™ R-12P Valve Valve Valve Bulkhead Drain FRONT Valve SV-4 ™ Valve SUPPLY LINE RE-6 ™ RELAY VALVE DOLLY SYSTEM CONFIGURATION Service Brake Chamber Slack Adjuster Trailer Gladhand CONTROL LINE Single Check...
  • Page 3 RE-6NC ™ valve does not require the ® ™ control valve (the Bendix PR-3 valve), to allow the system to charge the reservoir to a predetermined psi ™ reservoir to be fi lled. The PR-3 valve is totally separate before drive away is allowed.
  • Page 4 EMERGENCY SUPPLY 45<>60 PSI EMERGENCY RESERVOIR RESERVOIR SUPPLY 60 PSI 45<>60 PSI 60 PSI 45<>60 PSI CHAMBERS CHAMBERS 0 PSI HOLDING ™ RE-6 Relay Valve ™ RE-6 Relay Valve 60 PSI 45<>60 PSI 0 PSI 0 PSI 0 PSI 0 PSI ™...
  • Page 5 RE-6 ™ & RE-6NC ™ VALVES SERVICE SERVICE APPLICATION HOLD 5 PSI During normal, service braking operation, the valve serves as a relay valve, synchronizes tractor service (application) EMERGENCY CHAMBER SUPPLY HOLD 5 PSI RESERVOIR 70 PSI NO AIR FLOW 70 PSI ™...
  • Page 6 RE-6 ™ & RE-6NC ™ VALVES EMERGENCY TO RELEASE AN EMERGENCY APPLICATION APPLICATION ™ ™ RE-6 & RE-6NC VALVES (Trailer air system charged to normal operating pressure). Charge the trailer air system or: Venting the emergency supply line to atmosphere will A.
  • Page 7 RE-6NC ™ valve from the vehicle. PREVENTIVE MAINTENANCE Important: Review the Bendix Warranty Policy before INSTALLATION performing any intrusive maintenance procedures. A 1. Use the mounting bracket provided with the valve, or, warranty may be voided if intrusive maintenance is if securing the valve to a reservoir, use a Schedule 80 performed during the warranty period.
  • Page 8 7. Remove and discard o-ring(7) from under the crimped- ASSEMBLY on retaining ring located in the upper portion of the valve Before assembly, lubricate all o-rings, seals, and pistons as body. well as body and cover bores, using the lubricant provided 8.
  • Page 9 O-RING (7) BODY COVER (1) O-RING (8) EMERGENCY PISTON (9) O-RING (2) INLET & EXHAUST VALVE (10) VALVE RETAINER (11) RELAY PISTON (3) INLET EXHAUST SPRING (12) VALVE ASSEMBLY O-RING (13) O-RING (14) SEAT (4) VALVE GUIDE (15) SPRING (5) VALVE RETAINER (16) SEE NOTE 1 CHECK VALVE (17)
  • Page 10 If the check valve does not function as described, or leakage is excessive, it is recommended that it be replaced with a new genuine Bendix part available at any Bendix parts outlet. REMOVAL Block and hold vehicle by means other than air brakes.
  • Page 12 BW1570 © 2007 Bendix Commercial Vehicle Systems LLC. All rights reserved. 7/2007 Printed in U.S.A.

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