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Table of Contents
- 1 About this Manual
- 2 Pump Identification
- 3 Declaration of Conformity
- 4 Identification Code
- 5 Pump Description
- 6 Technical Features
- 7 Warranty
- 8 Safety Rules
- 9 Installation and Use Instructions
- 10 Transport and Positioning
- 11 Installation
- 12 Product Circuit Maintenance
- 13 Troubleshooting
- 14 Demolition and Disposal
- Download this manual
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Table of Contents
Related Manuals for fluimac P7
Summarization of Contents
INTRODUCTION AND MANUAL OVERVIEW
About This Manual
This manual is an integral part of the pump and represents a safety device.
PUMP IDENTIFICATION
Model Identification for P0003-P0120
Details pump identification for specific model range.
Model Identification for P00160-P1000
Details pump identification for another model range.
EU DECLARATION OF CONFORMITY
ATEX Marking for Models P01-P120
Specifies ATEX marking for specific pump models.
ATEX Marking for Models P160-P1000
Specifies ATEX marking for another range of pump models.
MARKINGS AND GENERAL INFORMATION
ATEX Marking Standards and Zones Explained
Explains ATEX marking requirements and standards for Zones I & II.
IECEX MARKING AND IDENTIFICATION
IECEx Gas/Dust Marking Details
Details IECEx marking for explosive gas and dust atmospheres.
Pump Model Identification Code Structure
Details the structure of the model identification code.
TECHNICAL FEATURES AND TEMPERATURE CLASSES
Fluid Service Temperatures by Material
Lists maximum and minimum temperatures for different pump materials.
Maximum Particle Size per Model
Shows maximum particle size for different pump models.
ATEX Zone 1 Temperature Classifications
Explains ATEX temperature classes and conditions for Zone 1.
ATEX ZONE 1 OPERATION AND DATA
ATEX Calculation Data Definitions
Defines terms used for ATEX temperature calculations.
Maximum Temperatures for ATEX Zone I
Lists maximum temperatures for ATEX Zone I based on pump version.
TECHNICAL FEATURES CONTINUED
Performance Data for Water
Refers to performance data for water at 18°C.
Suction Performance and Viscosity Limits
Specifies viscosity limits for suction performance.
PUMP SPECIFICATIONS AND WARRANTY
Detailed Pump Model Specifications
Detailed technical specifications for various pump models.
Fluimac Pump Warranty Terms
Outlines the warranty terms for Fluimac pumps.
GENERAL SAFETY RULES
Essential Safety Instructions
Essential instructions for pump safety and directive compliance.
Personnel Training Requirements
Specifies necessary knowledge for pump personnel.
Fluid and Material Compatibility Warnings
Warns about using incompatible fluids and chemical reactions.
CONTINUED SAFETY RULES
Grounding and Static Charge Risks
Emphasizes grounding and warns about static charge risks.
Chemical Compatibility and Material Limits
Lists fluids incompatible with pump materials and potential reactions.
Diaphragm Wear and Service Life
Addresses diaphragm wear and its impact on pump life.
MORE SAFETY RULES AND INSTALLATION PREPARATION
Diaphragm Failure Consequences
Describes consequences of diaphragm failure and fluid containment.
Periodic Pump Maintenance Checks
Recommends periodic checks and cleaning of pump surfaces.
Improper Use and Accidental Damage Risks
Highlights risks associated with pump misuse and damage.
Accidental Failure Protection Guards
Advises on installing guards to protect against product leakage.
TRANSPORT AND POSITIONING GUIDELINES
Pump Transport and Positioning
Guidance on transporting and positioning the pump.
Screw Tightness Specifications
Table of screw torque values for different pump models.
PUMP INSTALLATION AND STORAGE
Pump Positioning and Securing Methods
Instructions for horizontally positioning and securing the pump.
Negative Suction Performance Factors
Factors affecting negative suction performance.
Grounding Requirements for Conductive Pumps
Requirement for earthing cables on conductive pumps.
Storage Procedures for Pumps
Instructions for storing pumps before installation.
Hydraulic System Connection Steps
Steps for connecting the pump to the product circuit.
Fitting Compatibility and Valve Recommendations
Guidance on using compatible fittings and valves.
PLANT PIPING SOLUTIONS DIAGRAM
Flexible Piping and Vibration Control
Advises using flexible hoses and avoiding rigid piping.
Recommended Circuit Components
Recommends pulse dampers, gate valves, and shut-off valves.
Air Pockets and Discharge Management
Avoids air pockets and suggests discharge ducts for hazardous fluids.
Filtering Separators and Pipe Slope
Recommends filtering separators and proper pipe sloping.
Flow Velocity and Piping Design
Specifies flow velocity and piping design considerations.
PIPING SUPPORT AND FLUID HANDLING
Piping Support and Deformation Prevention
Emphasizes strong piping support to prevent deformation.
Drum Suction Hose Fixing
Advice on fixing intake hoses for drum suction.
Fluid Solids and Port Obstruction Warnings
Warns about solids in fluid and obstructed ports.
General Operational Recommendations
Lists general recommendations for pump operation and safety.
Electrical Earthing for Conductive Pumps
Reiteration of the need for electrical earthing.
PNEUMATIC CONNECTION AND AIR SUPPLY
Fire Risk with Conductive Materials
Warns about fire risks with conductive materials and flammable products.
Grounding for Explosion Protection
Re-emphasizes grounding for explosion protection.
Pneumatic Air Supply Requirements
Specifies air supply requirements (pressure, type).
Pneumatic Circuit Connection Diagram
Details connections for the pneumatic circuit.
Compressed Air Pressure Adjustment
Guidance on adjusting compressed air pressure.
PUMP START-UP PROCEDURES
Zone I Temperature Limit Compliance
Temperature limits for Zone I installation.
Protection Against Accidental Impacts
Protecting the pump from external impacts.
Accidental Failure Containment Guards
Installing guards for product leakage containment.
Diaphragm Failure and Air Circuit Contamination
Handling fluid entry into the air circuit from torn diaphragms.
Fluid Compatibility for Pump Operation
Prohibits using incompatible fluids.
Pre-Start-Up Installation Checklist
Checklist for correct installation before start-up.
Warning on Closed Product Valves
Warns against starting with closed product valves.
Air Pressure and Delivery Setting
Setting air pressure and delivery for proper operation.
Split Manifold Viscosity Matching
Advises on viscosity for split manifold pumps.
Avoiding Operation Curve Limits
Avoids operating at the limits of performance curves.
Vibration and Noise Checks During Operation
Checking for anomalous vibrations or noise.
Bolt Tightness Verification After Operation
Checking bolt tightness after operation.
Speed Adjustment for Negative Suction
Reducing pump speed for negative suction.
Valve Operation During Pump Use
Warns against operating valves during pump operation.
Water Hammer Risk Prevention
Warns about water hammer risks.
Procedure for Pumping Different Fluids
Procedure for pumping different fluids.
Handling Fluids Prone to Crystallization
Advice on handling fluids prone to crystallization.
Fluid Temperature Exceedance Action
Stops pump if fluid temperature exceeds limits.
Leak Detection and Valve Closure
Actions to take in case of leaks.
PUMP USE AND MAINTENANCE PRECAUTIONS
Washing and Decontamination Procedures
Instructions for washing the pump.
Handling Pump Inactivity and Crystallization
Procedures for pump inactivity and handling crystallization.
Cavitation Dangers in Explosive Atmospheres
Warns about cavitation dangers in explosive atmospheres.
SAFE PUMP STOP PROCEDURE
Warning Against Improper Stopping
Warns against improper stopping procedures.
PRODUCT CIRCUIT MAINTENANCE RECOMMENDATIONS
General Maintenance Guidelines
General advice for qualified personnel performing maintenance.
Periodic Inspection Schedule
Recommended intervals for inspections.
Fluid Leakage as Failure Indicator
Notes presence of fluid under casing as an indicator of failure.
Use of Original Spare Parts
Emphasizes using original spare parts.
Cleaning Pump Before Maintenance
Instructions for washing the pump before maintenance.
Environmental Protection for Waste
Prohibits dispersing washing waste into the environment.
External Powder Deposit Removal
How to remove powder deposits from external surfaces.
Checking for Abrasion and Lumps
Checking for abrasion and lumps on parts.
Membrane Integrity Check
Checking membranes for deformation or lesions.
BALLS AND BALL SEATS MAINTENANCE
Cleaning Before Ball and Seat Maintenance
Clean external surfaces before maintenance.
Manifold Disassembly and Reassembly
Steps for disassembling and reassembling manifolds.
Ball and Seat Cleaning/Replacement
Cleaning or replacing seats and balls.
Gasket Inspection and Replacement
Checking and replacing gaskets.
Internal Pump Deposits Check
Checking for internal deposits.
DIAPHRAGM MAINTENANCE PROCEDURES
Diaphragm Wear and Service Life
Discusses diaphragm wear and expected service life.
Diaphragm Control and Replacement Intervals
Specifies control and replacement intervals for diaphragms.
Pneumatic Exchanger Chemical Sensitivity
Warns about chemical sensitivity of pneumatic exchanger components.
Internal Powder Deposit Checks
Checking for powder deposits on internal surfaces.
Internal Surface Cleaning Methods
Cleaning internal surfaces.
Pump Casing and Diaphragm Cap Removal
Disassembling pump casings and removing diaphragm caps.
Diaphragm Inspection and Replacement
Checking and replacing diaphragms.
PNEUMATIC EXCHANGER MAINTENANCE OVERVIEW
Pre-Maintenance Safety and Preparation
Steps to take before performing maintenance.
PNEUMATIC EXCHANGER MAINTENANCE DETAILS
Model-Specific Maintenance Procedures
Maintenance steps for specific pump models (P3-P7, P18-P30, P50-P55).
General Pneumatic Exchanger Maintenance Steps
General steps for pneumatic exchanger maintenance.
Safe Disconnection and Removal
Safe disconnection of hoses and air supply.
Personal Protective Equipment Use
Wearing protective gear during maintenance.
PNEUMATIC EXCHANGER MAINTENANCE FOR LARGER MODELS
Maintenance for Models P60-P700
Maintenance steps for a range of pump models.
Pneumatic Exchanger Component Handling
Removing covers, distributors, and reassembling.
PUMP TROUBLESHOOTING GUIDE
Troubleshooting: Pump Not Starting
Possible causes and solutions for a non-starting pump.
Troubleshooting: Pump Not Pumping
Issues causing the pump to run but not move fluid.
Troubleshooting: Slow Pump Cycles
Causes and solutions for slow pump operation.
CONTINUED PUMP TROUBLESHOOTING
Troubleshooting: Irregular Pump Operation
Causes and solutions for irregular pump operation.
Troubleshooting: Pump Stalling
Reasons for the pump stalling and how to resolve them.
Troubleshooting: Delivery Issues
Issues related to pump delivery and specifications.
PUMP DECOMMISSIONING AND DISPOSAL
Procedures for Long-Term Inactivity
Handling pump inactivity and storage conditions.
Residual Fluid Discharge and Washing
Discharging and washing residual fluid.
Pump Demolition and Disposal Guidelines
Guidelines for pump demolition and disposal.
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