Slant/Fin VHS-150EP Installation And Operating Instructions Manual

Slant/Fin VHS-150EP Installation And Operating Instructions Manual

Gas-fired cast-iron boilers for natural and l.p. propane gases

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V
ICTORY
HOT WATER MODELS VHS-30 THROUGH VHS-180
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
Models with Intermittent Pilot System - Spark Ignition
INSTALLATION AND OPERATING INSTRUCTIONS
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page
Dimensions, Rating and Orifice Sizes . . . . . . . . . . . . . . . . . . .2
Boiler Location and Foundation . . . . . . . . . . . . . . . . . . . . .3
Minimum Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Boiler Room Air Supply and Ventilation . . . . . . . . . . . . . . .4
Flue Gas Venting Requirements . . . . . . . . . . . . . . . . . . . . . . .4
Venting Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Flue Length Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Vent Connector Material . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Venting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Venting System Regular Inspection . . . . . . . . . . . . . . . . . . . .14
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Boiler Water Temperature Control . . . . . . . . . . . . . . . . . .19-23
Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Piping a Heating-Cooling System . . . . . . . . . . . . . . . . . . . . .26
Filling and Venting Water Systems . . . . . . . . . . . . . . . . .27
Initial Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Operating Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Burner Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Safety Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Sequence of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
General Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . .32
Appendix A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Heating Contractor
Address
Phone Number
II
This manual must be left with owner and
should be hung on or adjacent to the boiler
for reference.
READ ALL OF THE FOLLOWING WARNINGS
AND STATEMENTS BEFORE READING THE
INSTALLATION INSTRUCTIONS
SEE "WARNING" ON PAGE 3 FOR LIQUEFIED
PETROLEUM (L.P.) PROPANE GAS-FIRED BOILERS
The installation must conform to the requirements of the
authority having jurisdiction or, in the absence of such
requirements, to the National Fuel Gas Code, ANSI Z223.1-
latest edition. The installation must also conform to the addi-
tional requirements in this Slant/Fin Instruction Book.
In addition where required by the authority having jurisdic-
tion, the installation must conform to American Society of
Mechanical Engineers Safety Code for Controls and Safety
Devices for Automatically Fired Boilers, No. CSD-1.
This boiler, gas piping and accessories must be installed,
connected, serviced and repaired by a trained, experienced
service technician, familiar with all precautions required for
gas-fired equipment and licensed or otherwise qualified, in
compliance with the authority having jurisdiction.
The venting system of this boiler is under positive pressure
when it is connected to the outdoors with 3" diameter pipe.
Leakage from this system can be hazardous and if not avoid-
ed can result in death or serious injury. In addition to the rec-
ommendations within this manual and the User's Information
Manual, the venting system, from the blower to the outdoor
discharge, must be carefully checked annually by a qualified
service agency.
Boiler Model Number
Boiler Serial Number
Installation Date
Publication No. VHS-41 Rev.C
IMPORTANT
WARNING
WARNING
WARNING
Part No. 44-0849
CANADIAN ENERGY
PERFORMANCE
VERIFIED
RENDEMENT
ENERGETIQUE
VERIFIE
Printed 1019

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Summarization of Contents

Critical Safety Warnings
LP Gas Boiler Installation Safety
Hazards of LP gas accumulation and leak detection.
Qualified Professional Installation Required
Emphasizes installation by trained, experienced, and licensed technicians.
Venting System Leak Hazard Warning
Warns about positive pressure venting systems and potential hazards from leaks.
Boiler Installation Requirements
Boiler Dimensions and Specifications
Provides physical dimensions, ratings, and weight for boiler models.
Boiler Location and Foundation
Guidelines for selecting a suitable location and preparing a foundation.
Minimum Installation Clearances
Specifies required clearances from combustible and non-combustible surfaces.
Boiler Room Air Supply and Ventilation
Details requirements for adequate air for combustion and ventilation.
Flue Gas Venting Requirements
Outlines rules for safe and efficient venting of combustion byproducts.
Category II/III Venting Materials and Installation
Specifies approved materials, lengths, and installation for Cat II/III venting.
Category I Venting Requirements
Details vent connector materials and requirements for Cat I venting.
Gas Piping Installation
Covers proper sizing, connections, and leak testing for gas supply piping.
Electrical Wiring Requirements
Guides for safe and correct electrical connections and grounding.
Water Piping and Arrangement
Explains proper water piping connections, including zoning and indirect DHW.
Boiler Operation and Maintenance
Pre-Start Checks and Initial Operation
Lists essential checks before firing and steps for initial start-up.
Safety Information During Operation
Crucial safety advice for operating the boiler, including gas leak detection.
Burner Adjustment and Flame Settings
Details how to adjust burners for optimal flame and input rate.
Safety Checks and Maintenance
Outlines critical safety checks and routine maintenance for the boiler.
Boiler Sequence of Operations
Explains the step-by-step process of how the boiler operates.
Troubleshooting Common Issues
Offers solutions for common boiler operational problems and failure modes.

Table of Contents