Slant/Fin VHS-150 Installation And Operating Instructions Manual

Slant/Fin VHS-150 Installation And Operating Instructions Manual

Gas-fired cast-iron boilers for natural and l.p. propane gases
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V
ICTORY
HOT WATER MODELS VHS-30 THROUGH VHS-180
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
Models with Intermittent Pilot System - Spark Ignition
INSTALLATION AND OPERATING INSTRUCTIONS
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page
Dimensions, Rating and Orifice Sizes . . . . . . . . . . . . . . . . . . .2
Boiler Location and Foundation . . . . . . . . . . . . . . . . . . . . .3
Minimum Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Boiler Room Air Supply and Ventilation . . . . . . . . . . . . . . .4
Flue Gas Venting Requirements . . . . . . . . . . . . . . . . . . . . . . .4
Venting Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Flue Length Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Vent Connector Material . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Venting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Venting System Regular Inspection . . . . . . . . . . . . . . . . . . . .14
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Boiler Water Temperature Control . . . . . . . . . . . . . . . . . .19-23
Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Piping a Heating-Cooling System . . . . . . . . . . . . . . . . . . . . .26
Filling and Venting Water Systems . . . . . . . . . . . . . . . . .27
Initial Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Operating Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Burner Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Safety Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Sequence of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
General Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . .32
Appendix A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Heating Contractor
Address
Phone Number
II
This manual must be left with owner and
should be hung on or adjacent to the boiler
for reference.
READ ALL OF THE FOLLOWING WARNINGS
AND STATEMENTS BEFORE READING THE
INSTALLATION INSTRUCTIONS
SEE "WARNING" ON PAGE 3 FOR LIQUEFIED
PETROLEUM (L.P.) PROPANE GAS-FIRED BOILERS
The installation must conform to the requirements of the
authority having jurisdiction or, in the absence of such
requirements, to the National Fuel Gas Code, ANSI Z223.1-
latest edition. The installation must also conform to the addi-
tional requirements in this Slant/Fin Instruction Book.
In addition where required by the authority having jurisdic-
tion, the installation must conform to American Society of
Mechanical Engineers Safety Code for Controls and Safety
Devices for Automatically Fired Boilers, No. CSD-1.
This boiler, gas piping and accessories must be installed,
connected, serviced and repaired by a trained, experienced
service technician, familiar with all precautions required for
gas-fired equipment and licensed or otherwise qualified, in
compliance with the authority having jurisdiction.
The venting system of this boiler is under positive pressure
when it is connected to the outdoors with 3" diameter pipe.
Leakage from this system can be hazardous and if not avoid-
ed can result in death or serious injury. In addition to the rec-
ommendations within this manual and the User's Information
Manual, the venting system, from the blower to the outdoor
discharge, must be carefully checked annually by a qualified
service agency.
Boiler Model Number
Boiler Serial Number
Installation Date
Publication No. VHS-41 Rev.C
IMPORTANT
WARNING
WARNING
WARNING
Part No. 44-0849
CANADIAN ENERGY
PERFORMANCE
VERIFIED
RENDEMENT
ENERGETIQUE
VERIFIE
Printed 1019

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Summarization of Contents

Installation Requirements
Dimensions, Rating and Orifice Sizes
Boiler dimensions, input ratings, section counts, and gas orifice sizes for various models.
Boiler Location and Foundation
Guidelines for selecting a suitable location and preparing a solid foundation for the boiler.
Minimum Clearances
Specifies minimum clearances required from combustible constructions around the boiler.
Boiler Room Air Supply and Ventilation
Requirements for adequate air supply for combustion and ventilation in the boiler room.
Flue Gas Venting Requirements
Instructions for proper installation of the flue gas venting system to avoid hazardous conditions.
Venting Systems
Category II and III Venting
Vent material, flue length restrictions, and installation for Category II and III systems.
Horizontal and Vertical Venting Installation
Details on installing horizontal and vertical vent piping, including terminal requirements.
Category I Venting
Installation Requirements
Requirements for venting into natural draft chimneys or Type "B" vents.
Venting Materials and Requirements
Approved materials and general requirements for Category I venting.
Gas Piping and Electrical Wiring
Gas Piping
Local codes, pipe sizing, and pressure requirements for gas piping.
Electrical Wiring
Power supply, connections, and thermostat wiring for the boiler.
Boiler Control System
Hydrostat Control Setup
Setting high/low limits, economy feature, and optional features on the Hydrostat control.
Multizoning and Indirect Water Heaters
Wiring diagrams and instructions for multizoning and indirect water heaters.
Operating Instructions
Basic Operation
Filling, initial start, sequence of operations, and safety precautions.
Burner Adjustment and Safety Checks
Adjusting burners, pilot, and performing safety checks on controls.
Care and Maintenance
General Maintenance Procedures
Periodic inspections, cleaning, and lubrication for safe and reliable operation.
Troubleshooting and Appendices
Troubleshooting Guide
Common causes and remedies for operational issues like burner failure or no heat.
Appendices A & B
Vent system location and common vent system removal procedures.

Table of Contents