Kohler LOMBARDINI 425-2 Manuals

Manuals and User Guides for Kohler LOMBARDINI 425-2. We have 1 Kohler LOMBARDINI 425-2 manual available for free PDF download: Workshop Manual

Kohler LOMBARDINI 425-2 Workshop Manual

Kohler LOMBARDINI 425-2 Workshop Manual (56 pages)

Brand: Kohler | Category: Engine | Size: 1.57 MB

Table of Contents

Table of Contents
4
Safety Regulation
8
Regulations for Lifting the Engine
9
General Remarks and Safety Information
10
General Safety During Operating Phase
10
Safety and Enviromental Impact
10
Information and Safety Signals
11
Explanation of the Safety Pictograms that Can be Found on the Engine or in the Workshop Manual
12
Indications Regarding the Points on the Engine Where the Safety Pictograms Are Placed
12
Technical Information
14
Manufacturer and Motor Identification Data
14
Technical Specifications
15
Overall Dimensions
16
Performance Diagrams
17
Possible Causes and Trouble Shooting
18
Routine Engine Maintenance
19
Prescribed Lubricant
20
ACEA Regulations - Sequences
21
API/MIL - Sequences
21
Lubricant
21
Disassembly of the Engine
22
Extracting Fuel Injectors
22
Extraction of Flywheel Side Main Bearing
22
Removing the Flywheel
22
Extracting Crankcase Bushes
23
Extracting the Oil Pressure Indicator Plug
23
Extraction of Crankshaft Gear
23
Extraction of the Camshaft Gear
23
Checks and Overhaul
25
Cylinders Heads
25
Valves - Guides - Seats
25
Cylinders
27
Rocker Arms
27
Valves and Springs
27
Connecting Rods
28
Piston Rings - Pistons - Piston Pins
28
Crankshaft
29
Camshaft
30
Central Main Bearings
30
Fuel Pump Push-Rod
31
Injection Pump Plug Nuts and Control Rods
31
Oil Pump
31
Tappets and Push Rods
31
Governor Lever and Spring
32
Injection Equipment
33
Checking Injection Pumps
33
Fuel Circuit
33
Injection Pump Setting
33
Injection Pumps
33
Assembly of Injection Pumps
34
Testing Air Tightness
34
Checking and Setting the Injectors
35
Disassembly and Re-Assembly of Injectors
35
Injectors
35
Electrical Equipment
36
Plant Specifi Cations
36
Checking Electrical Equipment
37
Checking the Alternator
37
Engine Assembly
38
Central Main Bearings
39
Preparing the Crankcase
39
Crankshaft
40
Crankshaft End Float
40
Main Bearings - Flywheel Side
40
Camshaft
41
Governor Tie Rod Adjustment
41
Oil Pump
42
Pulley and Flywheel
42
Timing Cover
42
Connecting Rods
43
Cylinders
43
Pistons
43
Checking Injector Protrusion
44
Cylinder Heads
44
Valve Clearance
44
Injection Pumps
45
Injection Check
46
Electric Shut off
47
Feed Pump
47
Injectors and Injector Pipes
47
Oil Filter
47
Engine Testing
48
Speed Adjustment
48
Checking Oil Pressure
48
Checking for Oil Leaks
48
Dyno Testing of Engine
48
Storage
50
How to Prepare the Engine for Operation
50
Special Tools
51
Quick Reference Charts
52
Adjustments
52
Couplings
52
Tightening Torques
52
Table of Tightening Torques for Standard Screws (Coarse Thread)
53
Table of Tightening Torques for Standard Screws (Fine Thread)
53

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