Related Manuals for Gardner Denver DRUM XK12
Summarization of Contents
Health & Safety
Static Electricity
Ensuring proper earthing for compressors and ancillaries to prevent static discharge and potential explosion hazards.
Drive Line Safety
Responsibility for guarding rotating and moving parts to comply with safety legislation.
Compressor Hazards
Warning against placing objects or fingers into compressor apertures due to internal moving parts.
Installation Safety
Proper installation of relief valves to prevent venting hot air onto personnel.
Storage and Low Use Precautions
Guidelines for storing the compressor and periodic operation during low use periods.
Fire Hazard
Warning about fluoroelastomer polymer seals degrading above 300°C and handling precautions.
Relief Valve Check Procedure
Monthly procedure to clear the valve seat and check the relief valve functionality.
Noise Levels
Information on typical maximum noise levels for the XK12 compressor.
General
Product General Description
Overview of the XK12 screw compressor, its design, and intended use for dense bulk powder discharge.
Drive Options
Details the different drive systems available for the XK12 compressor, including PTO and engine drives.
Available Packages
Description of standard compressor packages, Package 1 (absorptive) and Package 2 (reactive).
Specifications and Environment
Details dimensions, performance data, and the permissible operating environment for the XK12.
Installation
General Installation Considerations
Points to consider when selecting the machine mounting position for optimal operation and access.
Lifting Procedures
Instructions and safety precautions for lifting the basic compressor unit.
Mounting the Compressor
Guidance on vertically mounting the XK12 using its feet and drive rotation options.
Lubrication
Instructions for checking and topping up the gearcase oil level.
PTO and Propeller Shaft Drive Alignment (DIN)
Detailed steps for aligning DIN type PTO and propeller shafts, including coupling and torque specifications.
PTO and Propeller Shaft Drive Alignment (SAE)
Detailed steps for aligning SAE type PTO and propeller shafts, including coupling and torque specifications.
Pipe Work and Commissioning Filter
Guidelines for pipe work installation and the use of the commissioning filter.
Ancillary Components
Description and installation guidance for ancillaries: relief valve, silencer, check valve, torque coupling, ball valve.
Package 1 Details
Breakdown and parts list for Package 1 with absorptive discharge silencer.
Package 2 Details
Breakdown and parts list for Package 2 with reactive discharge silencer.
Commissioning
Pre-Commissioning Checklist
A checklist of items to verify before starting the commissioning process.
Commissioning Filter and Probes
Instructions for the inlet commissioning filter and monitoring probe installation.
Commissioning Procedure
Detailed steps for commissioning the XK12 compressor, including pressure, temperature, and leak checks.
Driver Operating Instructions
Essential operating instructions for drivers, covering starting, stopping, and safe handling.
Driver Training Content
Key topics for driver training: safety, operation, and routine maintenance.
Maintenance
Maintenance Schedule
Recommended daily, weekly, monthly, and annual maintenance tasks for the XK12 compressor.
Gearcase Oil Change
Step-by-step instructions for draining and refilling the gearcase oil.
Valve Maintenance
Procedures for checking and maintaining check valves and relief valves.
Silencer and Pipework Maintenance
Guidance on inspecting silencers and pipework for damage, corrosion, and repainting.
Air Inlet Filter Maintenance
Instructions for cleaning and replacing the cyclonic air inlet filter element.
Alternative Oils
Information on acceptable alternative oils and compatibility considerations.
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