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PMS 419
RANGER
500 EFI 4X4
500 EFI CREW
Owner's Manual
for Maintenance and Safety

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Table of Contents
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Summarization of Contents

Introduction
Vehicle Identification Numbers
Record vehicle identification numbers and key number.
European Vibration and Noise
Vibration and noise levels measured according to European standards.
Safety
Safety Labels and Locations
Warning labels on the vehicle and their meanings.
Safe Riding Gear
Recommended protective clothing and gear for safe operation.
Operator Safety
Essential safety instructions and precautions for the operator.
Equipment Modifications
Recommendations and warnings regarding vehicle modifications and accessories.
Features and Controls
Component Locations
Identification of key external components of the vehicle.
Console
Explanation of the vehicle's console features and controls.
Switches
Description and operation of ignition, light, and AWD/differential lock switches.
Seat Belts
Proper use, inspection, and maintenance of seat belts.
Cab Nets
Instructions for securing and opening cab nets.
Rollover Protective Structure (ROPS)
Information about the vehicle's ROPS and rollover safety.
Storage Compartments
Location and description of vehicle storage compartments.
Instrument Cluster
Overview of the instrument cluster, including rider information center, modes, and diagnostics.
Operation
Break-In Period
Procedures and recommendations for the initial break-in period.
Pre-Ride Inspection
Checklist of essential items to inspect before operating the vehicle.
Starting Engine
Step-by-step instructions for starting the vehicle's engine.
Stopping the Engine
Procedures for safely stopping the vehicle's engine.
Braking
How to properly use the vehicle's braking system.
Driving Procedure
Step-by-step guide for operating the vehicle.
Driving with a Passenger
Guidelines for safely carrying passengers.
Driving On Slippery Surfaces
Precautions for operating the vehicle on slippery terrain.
Driving Over Obstacles
Precautions and procedures for operating over obstacles.
Driving Uphill
Recommended procedures for driving uphill.
Driving on a Sidehill (Sidehilling)
Warnings and precautions regarding driving on sidehills.
Driving Downhill
Recommended procedures for driving downhill.
Driving Through Water
Procedures and warnings for operating the vehicle in water.
Driving in Reverse
Precautions and procedures for driving in reverse.
Parking the Vehicle
Steps for safely parking the vehicle on level surfaces.
Parking on an Incline
Precautions for parking the vehicle on an incline.
Hauling Cargo
Guidelines and warnings for safely hauling cargo.
Towing Loads
Precautions and specifications for towing loads.
Dumping the Cargo Box
Instructions for safely dumping the cargo box.
Differential Operation Modes
Explanation of AWD, 2WD, and 1WD modes.
All Wheel Drive (AWD)
How AWD engages and disengages.
Emission Control Systems
Noise Emission Control System
Compliance with noise emission standards.
Operation on Public Lands in the U.S.A.
Regulations for operating on US public lands.
Crankcase Emission Control System
Description of the closed crankcase emission system.
Exhaust Emission Control System
Control of exhaust emissions via EFI system.
Electromagnetic Interference
Compliance with EMI standards and precautions for medical devices.
Maintenance
Periodic Maintenance Chart
Schedule and tasks for regular vehicle maintenance.
Lubrication Recommendations
Recommendations for lubricants and their application methods.
Engine Oil
Procedures for checking, changing engine oil and filter, and oil recommendations.
Cooling System
Information on the coolant system, levels, radiator, and cooling fan.
POLARIS Variable Transmission (PVT) System
Information on the PVT system, belt maintenance, and PVT drying procedures.
Vehicle Immersion
Steps to take after the vehicle has been immersed in water.
Cylinder Head/Cylinder Base Fastener Torque
Checking cylinder head and base fastener torque.
Filter Systems
Maintenance of the air filter and breather filter systems.
Spark Arrester
Procedure for cleaning the spark arrester.
Throttle System
Inspection and adjustment of the throttle system.
Brakes
Information on brake system, fluid, and inspection.
Steering Wheel Inspection
Checking steering wheel freeplay and smooth operation.
Spring Adjustment
Adjusting front and rear shock absorber springs.
Tires
Information on tire tread depth, wheel nut torque, wheel removal and installation.
Fuses
Location and function of vehicle fuses.
Lights
Information on lighting maintenance, headlight adjustment, and brake lights.
Battery
Information on battery types, removal, installation, storage, and charging procedures.
Cleaning and Storage
Instructions for washing, polishing, chrome wheel care, storage tips, and fogging the engine.
Polaris Products
Engine Lubricant
List of engine oil and lubricant part numbers.
Gearcase / Transmission Lubricants
List of gearcase and transmission lubricant part numbers.
Coolant
List of coolant part numbers.
Grease / Specialized Lubricants
List of grease and specialized lubricant part numbers.
Additives / Miscellaneous
List of additive and miscellaneous product part numbers.
Troubleshooting
Drive Belt Wear/Burn
Causes and solutions for drive belt wear or burning.
Engine Doesn't Turn Over
Possible causes and solutions when the engine does not turn over.
Engine Turns Over, Fails to Start
Possible causes and solutions when the engine turns over but fails to start.
Engine Backfires
Possible causes and solutions for engine backfiring.
Engine Pings or Knocks
Possible causes and solutions for engine pinging or knocking.
Engine Runs Irregularly, Stalls or Misfires
Causes and solutions for irregular engine running, stalling, or misfiring.
Engine Stops or Loses Power
Possible causes and solutions when the engine stops or loses power.
Warranty
LIMITED WARRANTY
Details of the limited warranty provided by Polaris.
REGISTRATION
Steps and requirements for warranty registration.
WARRANTY COVERAGE AND EXCLUSIONS
Limitations and exclusions of the limited warranty.
HOW TO OBTAIN WARRANTY SERVICE
Procedures for obtaining warranty service.
Exported Vehicles
Warranty coverage for vehicles sold outside the country of purchase.
U.S.A. EPA Emissions Limited Warranty
Details of the emissions limited warranty coverage.

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