Related Manuals for CNC-Step High-Z S-1000T
Summarization of Contents
Operating Instructions High-Z T-Series
Short Description
Provides a brief overview of the CNC-Portal system's mechanics and purpose.
General Information
Symbol Description
Explains safety symbols and signal words used in the manual for hazard indication.
Limitation of Liability
Outlines the manufacturer's liability limitations under specific circumstances.
Copyright Information
States the copyright of the instruction manual and its permitted use.
Safety Guidelines
Intended Use of the CNC-Portal System
Defines the proper application of the CNC-Portal system and warns against misuse.
Fundamental Dangers and Risks
Details residual risks from the machine even when used as intended.
Hazards from Electrical Power
Warns about life hazards from electrical shock and provides safety precautions.
Dangers by Mechanics
Highlights risks associated with rotating tools and axis motion, emphasizing safety measures.
Hazards from Falling Materials
Warns about injuries from falling chips, tools, or parts during operation.
Unexpected Machine Start-up Risks
Addresses risks of injury due to unexpected machine start-up and limb entrapment.
Tool Handling Safety
Details risks of injuries from negligent handling of tools and proper usage.
Sharp Edges and Corners Hazards
Warns about skin abrasions and cuts from sharp edges and corners on the machine.
Temperature Hazards
Describes risks from hot surfaces and the need for protective clothing and cooling.
Risk of Fire from Flammable Materials
Warns about fire hazards from organic/inorganic dust and safety measures.
Radiation Hazards (Magnetic Fields)
Details dangers from magnetic fields of stepper motors, including risks to pacemakers and implants.
Hazards from Cooling Emulsion
Warns about health risks from polluted cooling emulsion contact and inhalation.
Health Risks from Cooling Emulsion Contact
Advises on avoiding skin contact and inhalation of cooling emulsion.
Health Risks from Oil and Fat Contact
Warns about health risks from contact with oil and fat, and inhalation of vapours.
General Work-Related Dangers
Covers risks from noise and tripping hazards due to dirt and objects.
Operator Responsibilities
Defines the operator's role, obligations, and responsibility for safe operation and maintenance.
Staff Requirements and Qualifications
Outlines necessary qualifications for operators and electricians to ensure safe operation.
Staff Training and Instruction
Emphasizes the importance of regular staff training and record-keeping for safe operation.
Personal Protective Equipment (PPE)
Details essential PPE like protective clothing, gloves, and hearing protection for safe work.
Safety Installations and Equipment
Required Personal Protective Equipment
Lists specific PPE including helmets, glasses, gloves, covers, and boots for user safety.
Description of Emergency Stop Button
Explains the function and placement of the emergency-stop button for immediate machine shutdown.
Operator-Updated Safety Installations
Highlights safety installations requiring owner updates, such as extraction systems for light alloys.
Behavior During Fire or Accidents
Provides preventive measures and actions to take during fire or accidents.
Environmental Protection Measures
Details instructions for handling and disposing of lubricants, gear oil, and cooling emulsion to protect the environment.
Signage and Safety Warnings
Mandatory Instruction Signs
Explains mandatory signs, such as the instruction to read the manual before operation.
Prohibition Signs
Details prohibition signs related to pacemakers, metal implants, necklaces, ties, and long hair.
Warning Signals
Explains warning signals for voltage hazards, automatic start, and hot surfaces.
Fire Protection Signs
Describes the use of fire alarm phones and fire extinguishers for emergency response.
Exit Signs and Emergency Procedures
Explains first aid, emergency exit, emergency phone, and escape route signage.
Technical Specifications
General Machine Information
Lists general machine specifications like length, width, height, weight, and clamping surface.
Machine Parameters and Specifications
Details other parameters such as positioning speed, resolution, backlash, and drive types.
Power Consumption and Feed Drives
Specifies power consumption per motor and details about feed drives.
Operating Conditions and Environment
Outlines temperature range, humidity, operating time, and pause requirements.
Recommended Working Materials
Lists recommended materials like low friction grease and oil for machine maintenance.
Noise Emissions
Specifies the noise emission level of the machine.
Type Plate Information
Describes the information found on the machine's type plate, including manufacturer and serial number.
Structure and Functions
Machine Overview and Component Identification
Provides an illustrated overview identifying key machine parts like motors, guides, and frame.
Application Range and Usage
Lists various applications like milling, engraving, and drilling the machine can perform.
Required Components for Operation
Specifies necessary accessories like PC, control software, and tools for machine operation.
Control System and Software
Explains the need for CNC-CAM software and how the control software manages axis movement.
Z-Axis Module Description
Details the Z-axis components, including trapezoidal spindle, linear guides, and reference switch.
Manual Z-Axis Adjustment
Explains how to manually adjust the Z-axis using a knurled nut on the motor.
Y-Axis Module Description
Describes the Y-axis components, including linear guides, tool holder, Y-bridge, and trapezoidal spindle.
X-Axis Module Description
Details the X-axis components, including Y-bridge, linear guides, and trapezoidal threaded spindle.
Tool Holder Details
Explains the function of the tool holder and its relation to accessories.
Machine Controls and Interfaces
States that the machine lacks internal controls and relies on external interfaces like stepper motor controllers.
Connections and Wiring
Stepper Motor and Control Line Connectors
Details the connectors for stepper motors, control lines, and emergency stop signals.
Control Signal Pin Assignments (ST)
Provides pin assignments for control signals, including limit switches and emergency stop.
Motor Connector Pin Assignments (X1,X2,Y,Z)
Details the pin assignments for stepper motor connections, including winding configurations.
MiniXLR Pin Socket (Pin15) for Options
Explains the use of the MiniXLR socket for optional applications like sensors and buttons.
Work and Danger Areas
Working Area Definition
Identifies the PC, tool holder area, and axis motion range as the working area.
Danger Zone Identification
Defines the danger zone as the total area of machinery in operation.
Transport, Packaging, and Storage
Safety Instructions for Transport
Warns about dangers of suspended loads and eccentric focus during transport operations.
Safe Transport Practices
Provides guidance on proper handling during unloading and transport, and emphasizes checking for damage.
Transport Inspection Procedures
Outlines steps for checking deliveries for completeness and transport damage, and lodging complaints.
Packaging Guidelines
Explains packaging methods, material use, and the importance of not damaging packaging before assembly.
Packaging Material Disposal
Advises on environmentally friendly disposal of packaging materials according to local regulations.
Understanding Packaging Symbols
Explains symbols like "Fragile", "Do not stack", and "Protect from moisture" found on packaging.
Transport Procedures and Slinging
Details how to transport the machine using cranes, emphasizing proper sling points and authorized personnel.
Forklift Transport of Palletized Goods
Outlines conditions for forklift transport, including rated equipment and authorized drivers.
Storage Conditions for Packages
Specifies optimal conditions for storing packages, including temperature, humidity, and protection from elements.
Installation and Commissioning
Safety Instructions for Installation
Warns about dangers during installation, including suspended loads and improper procedures.
Screw Tightening Torque Precautions
Advises against additional tightening of screws to prevent machine tension and inaccurate machining.
Machine Installation Preparations
Lists personnel requirements, safety equipment, and considerations for uneven ground during installation.
Worktop Installation
Provides guidance on installing the worktop, including recommended dimensions and fixing methods.
Connecting the Computer to the Machine
Explains the PC connection process for controlling the stepper motors.
Connecting Stepper Motor and Control Cables
Details how to connect stepper motor and control cables, ensuring proper assignment and secure connections.
Installing Machine Accessories
Guides on safely mounting accessories like milling motors, warning against improper mounting and overtightening.
Initial Machine Start-up Procedure
Outlines the steps for initial start-up, including ensuring correct installation and tight connections.
Finalizing Initial Start-up Checks
Lists final checks before operation, such as machine alignment, software installation, and connection tightness.
Machine Operation
Safety Guidelines for Operation
Emphasizes performing operations according to manual, ensuring safety devices are active, and avoiding bridging them.
Pre-Operation Checks
Lists checks before usage, including covers, connections, emergency stop, and ambient temperature.
Machine Switching On Process
Details the steps to switch on the machine, from computer boot-up to starting the job.
Operating the Machine Safely
Provides instructions for operating the machine, including safety equipment and warnings for rotating tools.
Safety Precautions for Axis Movements
Warns about collision risks with moving axes and emphasizes keeping body parts away.
Magnetic Field Safety Warnings
Details dangers from magnetic fields, affecting pacemakers, implants, and electronic devices.
Safety Against Falling Materials
Advises on wearing protective gear to prevent injuries from falling chips, tools, or parts.
Preventing Unexpected Machine Start-up
Advises securing the work area and ensuring no body parts are in the danger zone to prevent unexpected starts.
Fire Hazards with Flammable Substances
Warns about fire risks from flammable dusts and the need for fire extinguishers and suction.
Cooling Emulsion Handling
Provides health advice for contact with cooling emulsion, including avoiding skin contact and inhalation.
Safe Tool Changing Procedure
Details steps for safely changing tools, including de-energizing the machine and wearing protective gloves.
Machine Powering Off Procedure
Outlines the correct steps for switching off the machine, software, and computer.
Post-Operation Machine Checks
Includes turning off the machine, cleaning it, and wearing gloves when removing chips.
Emergency Shutdown Procedures
Stopping in an Emergency
Details immediate actions during hazardous situations, including activating emergency stop and securing the machine.
Machine Maintenance
Safety During Moving Component Maintenance
Warns about health risks from cooling emulsion during maintenance of moving parts.
Electrical Safety During Maintenance
Emphasizes switching off electrical supply and securing against reconnection before working on electrical systems.
Risks of Improper Maintenance
Highlights risks of injury and damage from improper maintenance and stresses correct assembly and checks.
Environmental Protection During Maintenance
Provides instructions for maintaining environmental protection during maintenance, focusing on lubricant disposal.
Spare Parts Usage and Ordering
Warns against using unapproved parts, explains warranty implications, and details how to order spare parts.
Scheduled Maintenance Tasks
Outlines a daily, 10-hour, and 50-hour maintenance schedule for cleaning, greasing, and oiling.
Machine Cleaning Procedures
Details steps for cleaning the machine, warning against compressed air and emphasizing chip removal.
Machine Lubrication
Explains the importance of lubrication and provides instructions for greasing the Z-axis trapezoidal spindle.
Lubricating Linear Guides
Details the process for lubricating linear guides on the X and Z axes and covers for the Y-axis.
Greasing Motor Bearings
Provides instructions for greasing lubrication nipples on motor bearings using a grease gun.
Greasing Y and Z Axis Nipples
Details greasing procedures for Y and Z axis nipples using a grease gun.
Greasing Ball Screws
Explains the need for regular greasing of ball nuts on X and Y axes to prevent wear.
Ball Nut Greasing Procedure
Provides the procedure for greasing the ball nut on the Y-axis.
Post-Maintenance Checks
Lists essential checks after maintenance, including screw tightness, reinstalled covers, and safety device function.
Troubleshooting and Fault Resolution
Electrical System Troubleshooting Cautions
Warns about life hazards from electrical current during troubleshooting and stresses safety precautions.
Moving Component Troubleshooting Cautions
Highlights injury risks from moving parts during troubleshooting and advises on protective clothing.
Safe Fault Elimination Practices
Details precautions for fault elimination, emphasizing freedom of work, cleanliness, and correct reassembly.
Responding to Machine Malfunctions
Guides on initiating emergency stops, determining causes, and securing the machine for troubleshooting.
Diagnostic Chart for Common Errors
Provides a table listing common errors, their causes, remedies, and responsible personnel.
Advanced Diagnosis and Error Handling
Continues the diagnostic chart with errors like real-time module blocking and machine jamming.
Problem Resolution: Emergency Stop
Explains how to cancel an emergency stop after the fault cause is remedied.
Checking Axis Perpendicularity
Details how to check axis squareness and perform reference runs after alignment.
Aligning Machine Axes for Perpendicularity
Describes the process of aligning machine axes to ensure perpendicularity for accurate operation.
Commissioning After Fault Rectification
Outlines steps for recommissioning the machine after a fault has been fixed, including resetting safety devices.
Dismantling and Disposal
Safety During Disassembly
Warns about risks during disassembly, including residual energies, sharp components, and the need for qualified personnel.
Machine Disposal and Recycling
Provides guidelines for selecting components for recycling and environmentally responsible disposal of hazardous materials.
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