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16 V 4000 G23
Technical documentation manual
MTU 16 V 4000 G23 Technical Documentation Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Safety
General Conditions
Personnel and Organizational Requirements
Transport
Safety Requirements When Working on the Engine
Auxiliary Materials, Fire Prevention and Environmental Protection
Standards for Warning Notices in the Publication
Product Summary
Engine Layout
Engine Side and Cylinder Designations
Main Engine Dimensions
Engine - Main Dimensions
Firing Order
Final Compression Pressure
Technical Data
Engine Data 12/16V 4000 Gx3: Standby Operation 3D, Optimized Exhaust Emissions (EPA Stage 2)
4000 Gx3 Engine Data: Continuous Operation, Variable 3B, Optimized Fuel Consumption
4000 Gx3 Engine Data: Continuous Operation, Variable 3B, Optimized Fuel Consumption
12/16 V 4000 Gx3 Engine Data: Continuous Operation, Variable 3B, Optimized Exhaust Emission (EPA Stage 2)
4000 Gx3 Engine Data: Continuous Operation, Variable 3B, Optimized Exhaust Emissions (TA-Luft)
Operation
Putting the Engine into Operation after Extended Out-Of-Service-Periods (>3 Months)
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
Starting the Engine in Manual Mode
Emergency Start (Override Mode)
Operational Checks
Stopping the Engine in Manual Mode
Emergency Stop
After Stopping the Engine - Engine Remains Ready for Operation
After Stopping the Engine - Putting the Engine out of Service
Maintenance
Preface
Maintenance Schedule Matrix
Maintenance Tasks
Troubleshooting
Engine Governor ADEC (ECU 7) for Series 4000 Genset Engines - Fault Messages
Task Description
Engine
Engine - Barring Manually
Engine - Barring with Starting System
Engine Test Run
Cylinder Liner
Cylinder Liner - Endoscopic Examination
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
Crankcase Breather
Crankcase Breather - Oil Separator Replacement, Diaphragm Check and Replacement
Valve Drive
Valve Gear - Lubrication
Valve Clearance - Check and Adjustment
Cylinder Head Cover - Remove and Install
Injector
Injector - Replacement
Injector - Removal and Installation
Fuel System
Fuel System - Venting
Fuel Filter
Fuel Filter - Replacement
Fuel Prefilter Cleaning
Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
Fuel Prefilter - Draining
Fuel Prefilter - Flushing
Fuel Prefilter - Filter Element Replacement
Charge-Air Cooling, General, Left Side
Intercooler - Checking Condensate Drains for Coolant Discharge and Obstructions
Air Filter
Air Filter Replacement
Air Filter - Check
Air Filter Removal and Installation
Rubber Sleeves between Air Intake Elbow and Turbocharger - Replacement
Air Intake
Service Indicator - Signal Ring Position Check
Staring Equipment
Air Starter - Manual Operation
Starter - Condition Check
Lube-Oil System, Lube-Oil Circuit
Engine Oil - Change
Engine Oil - Level Check
Engine Oil - Sample Extraction and Analysis
Oil Filtration/Cooling
Engine Oil Filter - Replacement
Centrifugal Oil Filter - Cleaning and Filter-Sleeve Replacement
Cooling Circuit, General, HT Circuit
Engine Coolant - Change
Engine Coolant - Filling
Engine Coolant - Draining
Engine Coolant Level - Check
Engine Coolant Pump - Relief Bore Check
Engine Coolant - Sample Extraction and Analysis
Circuit
Charge-Air Coolant Change
Charge-Air Coolant - Filling
Charge-Air Coolant - Draining
Charge-Air Coolant Level Check
Charge-Air Coolant Pump - Relief Bore Check
Belt Drive
Drive Belt - Condition Check
Battery-Charging Generator
Battery-Charging Generator Drive - Drive Belt Tension Adjustment
Battery-Charging Generator Drive - Drive Belt Replacement
Cabling, General for Engine / Gearbox / Plant
Engine Wiring - Check
Accessories for Engine Governor (Electronic) / Control System
ECU and Connectors - Cleaning
ECU - Checking Plug-In Connections
Special Tools
Annex
Manufacturer's Documentation
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Engine Layout
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Technical Data
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Technical Documentation
Diesel Engine
12 V 4000 G23, G43
12 V 4000 G63, G83
16 V 4000 G23, G43
16 V 4000 G63, G83
Operating Instructions
M015710/01E
TP-6503
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