Viessmann CM2-500 Operating Instructions Manual
Viessmann CM2-500 Operating Instructions Manual

Viessmann CM2-500 Operating Instructions Manual

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Operating Instructions
for use by heating contractor
Vitocrossal 200
CM2 Series 400, 500, 620 and 620 TX
Gas condensing boiler with cylinder burner
Heating input:
1445 to 2245 MBH
423 to 658 kW
VITOCROSSAL 200
H
5584 070 - 01 03/2014
WARNING
If the information in this manual is not followed
exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
Do not store or use gasoline or other
fl ammable liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliances.
Do not touch any electrical switches,
do not use any phone in your building.
Immediately call your gas supplier
from a neighbor's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas supplier,
call the fi re department.
Installation and service must be
performed by a qualifi ed installer,
service agency or the gas supplier.
WARNING
Improper installation, adjustment, and/
or operation could cause carbon monoxide
poisoning resulting in injury or loss of life.
This product must be installed and serviced
by a professional service technician who is
experienced and qualified in hot water boiler
installation and gas/oil combustion.
Product may not be exactly as illustrated.
IMPORTANT
Read and save these instructions for
future reference.
Please file in Service Binder

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Table of Contents
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Summarization of Contents

General Information and Safety Requirements
Safety, Installation and Warranty
Outlines critical safety, installation, and warranty obligations for the installer.
Document Instructions
Explains symbols and notations used in the manual for safety and product information.
Detailed Safety Precautions
Understanding Manual Symbols
Details the meaning of WARNING, CAUTION, and IMPORTANT symbols used in the manual.
Operational Safety
Covers essential safety precautions for boiler operation, gas smell, and flue gas smell.
Critical Safety Warnings
Equipment Operation Safety
Covers working on equipment, combustion air, and dangerous conditions.
Hazardous Gas & Environmental Risks
Addresses carbon monoxide risks and protection against frozen water pipe hazards.
Ongoing Safety and Maintenance
Maintenance and Cleaning Guidelines
Emphasizes regular inspection and service for efficient and environmentally friendly operation.
System Component Safety
Highlights warnings related to chemical storage, water exposure, and user-serviceable parts.
System Information Overview
Boiler Description and Specifications
Details the boiler series, certifications, operating pressure, and temperature limits.
Burner Input Adjustment
Ensures proper burner size verification and adjustment for maximum input.
System Components and Operation
Fuel and Control System
Specifies fuels, boiler control system, and programming requirements.
Condensate, Location & Venting
Covers condensate disposal, boiler location, and venting connection requirements.
Optimizing Boiler Operation
Provides steps for ensuring optimum operation and system pressure.
Boiler Operation Procedures
Starting the Heating System
Details steps for starting the heating system, including pressure checks and power supply.
System Controls and DHW
Covers separate heating system controls and domestic hot water production.
System Shut-down
Explains how to properly shut down the boiler and heating system.
Service and Maintenance Schedule
Scheduled Service Tasks
Provides an overview of monthly and annual service tasks for reliable operation.
Additional Maintenance Information
Extended Service Schedule
Continues the service schedule with annual and periodic tasks.
Maintenance Guidance
Covers danger of freezing, long shutdowns, and water quality.

Table of Contents