Audi A4 allroad quattro 2016 Workshop Manual

Audi A4 allroad quattro 2016 Workshop Manual

7-speed dual clutch gearbox 0cj, 0ck, 0cl, 0dn, 0dp
Table of Contents

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Service
Workshop Manual
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ ,
Audi A4 China 2016 ➤ ,
Audi A4 allroad quattro 2016 ➤ ,
Audi A5 2016 ➤ , Audi Q5 2017 ➤ ,
Audi Q5 China 2019 ➤
7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN,
0DP
Edition 08.2018
Service Department. Technical Information

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Summarization of Contents

00 - Technical Data
Technical Data Overview
Overview of technical specifications, identification, and capacities for the gearbox.
Identification
Details on identifying the gearbox and its components.
Capacities
Lists the fluid capacities for ATF and MTF.
3 Safety Precautions
General Safety and Operational Precautions
Safety guidelines for general operation, start/stop systems, testing, and towing.
4 Repair Instructions
Cleanliness and General Repair Guidelines
Guidelines for repair cleanliness and general principles for transmission repairs.
ATF System and Control Unit Procedures
Procedures for ATF pump, accumulator, contact corrosion, and control unit safety functions.
5 Transmission Layout
Four-Wheel Drive Transmission Layout
Overview of the transmission components for four-wheel drive systems.
Four-Wheel Drive Coupling Identification
Details on identifying the four-wheel drive coupling.
30 – Clutch
Clutch Servicing Reference
Reference to detailed procedures for dual clutch servicing.
34 – Controls, Housing
Selector Mechanism Overview
Overview of the selector mechanism components.
Exploded View - Selector Mechanism
Illustrated breakdown of the selector mechanism components.
Manual Release Mechanism for Parking Lock
Details and illustration of the manual release mechanism for the parking lock.
Gear Sensor and Parking Lock Solenoid
Gear Sensor G676 and Parking Lock Solenoid N486
Information on the gear sensor and parking lock solenoid removal/installation.
Selector Mechanism and Parking Lock Checks
Selector Mechanism Operation Checks
Procedures for checking selector mechanism operation and gear indicators.
Manual Release and Parking Lock Checks
Procedures for manual release from P and checking the parking lock.
Selector Lever Functionality Checks
Verifying locking functions, button operation, and selector mechanism shiftlock.
Instrument Cluster Display Checks
Verifying correct display messages in the instrument cluster.
Selector Lever Handle and Boot Procedures
Selector Lever Handle Removal and Installation
Steps for removing and installing the selector lever handle.
Selector Lever Boot Detachment and Attachment
Procedures for detaching and attaching the selector lever boot.
Manual Release Cable for Parking Lock
A4/A5 Manual Release Cable Procedures
Steps for removing and installing the parking lock manual release cable on A4/A5.
Q5 Front Manual Release Cable Procedures
Procedures for removing and installing the front parking lock manual release cable on Q5.
Q5 Rear Manual Release Cable Procedures
Procedures for removing and installing the rear parking lock manual release cable on Q5.
1.9 Parking Lock Solenoid / Gear Sensor
Parking Lock Solenoid and Gear Sensor Procedures
Steps for removing and installing the parking lock solenoid and gear sensor.
1.10 Renewing Seal for Parking Lock Shaft
Seal Renewal Procedure
Steps for renewing the seal on the parking lock shaft.
2 Removing and Installing Gearbox
Removing Gearbox - A4/A5
Procedures for removing the gearbox on A4/A5 models.
Removing Gearbox - A4/A5 (2.0 TDI)
Specific steps for removing the gearbox for A4/A5 with 2.0 TDI engine.
Removing Gearbox - Q5
Procedures for removing the gearbox on Q5 models.
2.2 Installing Gearbox
Gearbox Installation Procedures
General procedures for installing the gearbox across all vehicle types.
2.3 Tightening Torques for Gearbox
Engine/Gearbox Attachment Torques
Torque specifications for attaching the gearbox to the engine for various engine types.
5 Assembly Mountings
Exploded View of Assembly Mountings
Illustrated breakdown of gearbox assembly mounting components.
Tunnel Cross Member Procedures
Steps for removing and installing the tunnel cross member.
6 Gear Oil Circuit
Overview of Gear Oil Circuit
Explains the gear oil (MTF) and ATF sections of the gearbox.
8 Gear Oil
Checking Gear Oil Level
Procedure for checking the gear oil (MTF) level.
Draining and Filling Gear Oil
Steps for draining and refilling the gear oil (MTF).
9 ATF
Checking ATF Level
Procedure for checking the Automatic Transmission Fluid (ATF) level.
Draining and Filling ATF
Steps for draining and refilling the Automatic Transmission Fluid (ATF).
10 Mechatronic Unit
Exploded View of Mechatronic Unit
Illustrated breakdown of mechatronic unit components.
Oil Pan Procedures
Procedures for removing and installing the oil pan of the mechatronic unit.
Mechatronic Unit Removal and Installation
Steps for removing and installing the mechatronic unit itself.
35 – Gears, Shafts
Dismantling and Assembling Gears and Shafts
Procedures for dismantling and assembling gears and shafts.
39 – Final Drive - Differential
Gearbox Control System Overview
Overview and fitting locations of gearbox control system components.
Oil Seals Procedures
Information and fitting locations for gearbox oil seals.
Differential Procedures
Procedures and illustration for differential work.
4 Four-wheel drive coupling
Four-wheel Drive Coupling Procedures Reference
Reference to detailed procedures for the four-wheel drive coupling.

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