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Toyota Manuals
Forklifts
8FGCU 20
Repair manual supplement
Toyota 8FGCU 20 Repair Manual Supplement
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Contents
Table of Contents
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1
Table of Contents
2
Engine Exterior View
3
General
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8FGU 15, 18, 20, 25, 30, 32
8FDU 15, 18, 20, 25, 30, 32
8FGCU 20, 25, 30, 32
Supplement
Pub. No. CU066
PRINTED IN USA
Pub. No. CU066
Table of
Contents
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Chapters
Engine
12
Front Axle
22
Table of Contents
30
Cylinder
46
Other Modifications
72
Chapter 1 Introduction E1
86
Chapter 3 System Circuits
130
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Summarization of Contents
FOREWORD
GENERAL
VEHICLE MODEL
Lists different vehicle models with their specifications and engine types.
FRAME NUMBER
Details the frame number punching position and format for various models.
COMPONENTS WEIGHT
Provides weights for major components like engine, transmission, and mast assembly.
RECOMMENDED LUBRICANT QUANTITY & TYPES
Specifies lubricants, quantities, and classifications for all systems.
ENGINE
ENGINE MAIN PARAMETERS
Lists key specifications for gasoline and diesel engines, including output and torque.
ENGINE PERFORMANCE CURVES
Displays performance graphs for torque, power, and fuel consumption.
ENGINE INSPECTION·ADJUSTMENT
Details procedures for inspecting and adjusting engine idle and maximum speeds.
V-BELT TENSION ADJUSTMENT
Instructions for inspecting and adjusting V-belt tension on different engine types.
FRONT AXLE
COMPONENTS
Exploded views and part identification for front axle components.
FRONT AXLE BRACKET·AXLE HOUSING
Details removal and installation for the front axle bracket and housing.
MAST
V MAST ASSY COMPONENTS
Lists and illustrates components of the V mast assembly.
REMOVAL·INSTALLATION (Pn model)
Step-by-step instructions for mast removal/installation on Pn models.
MAST DISASSEMBLY·INSPECTION·REASSEMBLY
Detailed steps for disassembling, inspecting, and reassembling the mast.
QFV MAST ASSY MAST ADJUSTMENT (QFV)
Procedures for adjusting the QFV mast, focusing on lift roller adjustment.
CYLINDER
LIFT CYLINDER (V) SPECIFICATIONS
Detailed specifications for V lift cylinders, including bore and piston rod diameter.
LIFT CYLINDER (V) REMOVAL·INSTALLATION
Steps for removing and installing the V lift cylinder.
TILT CYLINDER SPECIFICATIONS
Specifications for tilt cylinders, including bore and piston rod diameter.
TILT CYLINDER DISASSEMBLY·INSPECTION·REASSEMBLY
Procedures for disassembling, inspecting, and reassembling tilt cylinders.
OTHER MODIFICATIONS
BODY
Information related to the vehicle's body, including toe board removal and installation.
SAS/OPS
Details on the SAS/OPS system, components, and function, specifically the tilt angle sensor.
SST LIST·SERVICE STANDARDS LIST
SST LIST
Lists Special Service Tools (SST) with part numbers and illustrations.
SERVICE STANDARDS LIST
Provides service standards and tightening torques for various components.
WIRING DIAGRAM
CHAPTER 2 ELECTRICAL WIRING ROUTINGS AND RELAY LOCATIONS
Covers electrical wiring routings and relay locations for various vehicle areas.
CHAPTER 3 SYSTEM CIRCUITS
Details power source, engine, chassis, body, and lighting system circuits.
CHAPTER 4 GROUND POINTS
Lists and describes ground points and their associated systems.
CHAPTER 5 FUSES FOR POWER SUPPLY
Outlines fuse locations and their corresponding system pages.
CHAPTER 6 CONNECTOR LIST
Provides illustrations and part numbers for various connectors used in the wiring.
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