Table of Contents
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. . . . . . . .
Program Drum Unit
Sensing Assembly Service Check
. . . .
. . . .
Sensing Assembly Adjustments
Sensing Assembly Removal and Replacement
Program Cam Contacts Service Check
.
.
. . .
Program Cam Contacts Adjustment
Program Drum interlock Arm (Split Hub)
. . . . . . . . .
Adjustment
. . . . . . . . . .
Print Unit
Print Assembly Servicechecks
.
.
.
Print Assembly Adjustments
. . . . .
Print Assembly Removal and Replacement
.
Ribbon Feed Pawl Adjustment
. . . .
Print Drive Adjustment
. . . . . . .
Print Suppress Magnet Adjustment
. . .
Key board
. . . . . . . . . . .
Contact Adjustments
. . . . . . .
Hook Support Bar Adjustment
. . . .
Permutation Bar Adjustment
. . . . .
Restoring Magnet Adjustment
. . . . .
l llustrations
Figure
Title
Chapter
1
.
Reference Data and Service Aids
1-1
Characteristics
. . . . . . . . .
1-2
Operations
. . . . . . . . . .
1-3
Sequence of Operations
. . . . . .
. . . . .
1-4
Diagnostic Flowchart Symbols
1-5
Start and Run Failures
. . . . . . .
. . . . . .
1-6
CardTransportFailures
1-7
lnterposer Selection Failures
. . . . .
. . . .
1-8
Escapement Failures (Part 1 of 2)
. . . .
1-8
Escapement Failures (Part 2 of 2)
1-9
Punch Drive Cycle Failures
. . . . .
1-10 Print Control Failures
. . . . . . .
1-1 1 Test Probe
. . . . . . . . . .
1-12 Reed Relay insertion
. . . . . . .
Page
. . .
1-1
.
.
1-1
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1-2
. . .
1-2
. . .
1-3
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1-4
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1-5
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1-6
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1-7
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1-8
. . .
1-9
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.
1-10
.
.
1-10
Chapter 2
.
Console and Maintenance Facilit'm'
2-1
Program Card
.
Model A
. . . . . . . . .
2-2
2-2
Program Card
.
Model B
. . . . . . . . .
2-2
Chapter
3
.
Preventive Maintenance
3-1
Preventive Maintenance Routines
. . . . . . .
3-2
3-2
Lubrication
.
Right Front
. . . . . . . . .
3-3
.
3-3
Lubrication
Front
. . . . . . . . . .
3-4
3-4
Lubrication
.
Front (Machine Bed Tilted)
. . . .
3-5
3-5
Lubrication
.
Rear
3-6
. . . . . . . . . . .
3-6
Punch Unit Lubrication
. . . . . . . . .
3-7
3-7
Keyboard Lubrication
. . . . . . . . . .
3-8
Chapter 4
.
Checks. Adjustments. and Removals
4-1
Friction Drive Adjustment
. . . . . . . . .
4-1
4-2
Escapement Adjustment (Part 1 of 2)
. . . . .
4-2
4-2
Escapement Adjustment (Part 2 of 2)
. . . . .
4-3
4-3
Hopper Adjustment
. . . . . . . . . . . .
4-4
4.12.5
Upper Permutation Support Adjustment
. . . .
4-39
. . . . . . . . .
4.12.6
Key Unit Adjustment
4-39
4.12.7
Key Unit Removals
. . . . . . . . . .
4-40
Section 2
.
Features
. . . . . . . . . . . . .
4-41
.
. . . . . . . .
Chapter 5 Power Supplies
5-1
Section 1
.
Basic Unit
. . . . . . . . . . . .
5-1
Section 2
.
Features
. . . . . . . . . . . . .
5-1
Chapter 6
.
Locations
. . . . . . . . . . .
6-1
6.1
Keystem Numbering
. . . . . . . . .
6-1
6.2
Reed-Relay Card
.
.
.
.
.
.
.
.
6-1
6.2.1
Reed Relays
.
.
.
.
.
.
.
.
.
6-2
6.3
Wirecontact Relays
. . . . . . . . .
6-3
6.4
Standard Modular System (SMS)
. . . . . .
6-3
6.4.1
SMS Card Receptacles
. . . . . . . . .
6-3
6.4.2
SMS Locations and Pin Numbering
.
.
.
.
6-3
6.5
Location Figures
. . . . . . . . . .
6-5
l ndex
. . . . . . . . . . . . . . . .
X- 1
Figure
Title
CF Clutch Magnet Adjustment
. . .
CF Clutch Adjustment
. . . . . .
CF Latch Magnet Adjustment
. . . .
Pressure Rail Adjustment
. . . . .
Pressure Rail
.
Card-Lever Contact
. .
Card Guide
.
Detail Station
. . . .
Card Guide
.
Master Station
. . . .
. . . . .
Detail Card Registration
. . . . .
Pressure Roll Adjustment
Master Station Registration Adjustment
.
. . . .
Armature Pivot Adjustment
Armature Pivot Adjustment
.
Side View
. . . . . .
ArmatureAdjustment
Interposer Unlatching Clearance
. . .
lnterposer Relatching Adjvstment
. .
Armature Unlatching Clearance
. . .
lnterposer Bail Contact Adjustment
.
.
lnterposer Bail Contact Rise Adjustment
Print Drive Unit Cam Timing
. . . .
PunchClutchhlagnet
. . . . . .
Punch Clutch Components
. . . . .
PunchClutchAdjustment
. . . . .
. . . .
High-Speed Circuit Breaker
.
. . . . .
Punch Bed
Front View
PunchandExtension
. . . . . .
Punch Penetration Adjustment
. . .
Sensing Pin Contact Adjustment
. . .
Pin Sensing Adjustment
. . . . . .
. . . . . . . .
Stacker Timing
. . . . . . .
Stacker Adjustment
TravelingCardCuide
. . . . . .
Timing Tool
. . . . . . . . .
Program Unit Timing Chart
. . . .
Page
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1
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. 4 - 5
. 4 - 6
4 - 6
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. 4 - 6
. 4 - 7
. 4 - 7
. 4 - 8
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. 4 - 8
. 4 - 9
. 4 - 9
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4-10
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4-10
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4-10
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4-11
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4-11
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4-1 1
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4-12
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4-12
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4-13
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4-13
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4-14
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4-15
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4-15
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4-16
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4-17
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4-17
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4-1C
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4-19
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4-19
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4-20
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4-21
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