Table Of Contents - IBM 29 CARD PUNCH Maintenance Manual

S225-3357-3
FES: SS234069
Contents
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Chapter 1 ~ d e r e n c e Data and Service Aids
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1-1
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Section 1 Reference Data
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1-1
1.1
Operations
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1-1
1.2 Sequence of Operations
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1-1
1.2.1 Functions
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1-1
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Section 2 Diagnostic Techniques
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1-2
1.3
Initial Approach
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1-2
1.4 Diagnostic Flowcharts
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1-2
1.4.1 Start and Run Failures
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1-2
1.4.2 Card Transport Failures
. . . . . . . .
1-2
1.4.3 Interposer Selection Failures
. . . . . . .
1-2
1.4.4 Escapement Failures
. . . . . . . . .
1-2
1.4.5 Punch Drive Cycle Failures
. . . . . . . .
1-7
1.4.6 Printing Control Failures
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1-7
1.5 Machine Service Features
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1-7
1.5.1 Motor Switch
. . . . . . . . . . .
1-7
1.5.2 Test Probe
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1-7
1.6 Servicing Techniques
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1-7
1.6.1
Forcing
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1-7
1.6.2 Interrupting Machine Operation
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1-8
1.6.3 Jumpering
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1-8
1.6.4 Measuring
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1-8
1.6.5 Cycling Manually
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1-10
1.6.6 Interchanging Units
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1-10
1.7 Difficult-to-Analyze and Intermittent Failures
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1-10
1.7.1 Left-Zero Feature
. . . . . . . . . .
1-1 1
1.7.2
Diagnosis of "Heavy" or Stiff Keyboards
. . .
1-11
1.7.3 Stacker
. . . . . . . . . . . . .
1-12
1.7.4 Starwheel Adjustment
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1-12
Chapter 2
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Console and Maintenance Facilities
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2-1
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Section 1 Basic Unit
. . . . .
:
. . . . . .
2-1
2.1 installation Procedures
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2- 1
2.1.1 Shipping Material
. . . . . . . . . .
2-1
2.1.2 Power
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2-1
2.1.3
Keyboard Operations
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2-1
2.1.4 Program and Function (Model A)
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2-1
2.1.5 Program and Function (Model B)
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2-2
2.1.6
Final Checkout
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2-3
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Section 2 Features
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2-3
2.2 Installation Procedures
. . . . . . . . .
2-3
2.2.1
Feature Checkout
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2-3
2.2.2 Final Checkout
. . . . . . . . . . .
2-3
Chapter 3
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Preventive Maintenance
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3-1
Section 1
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Basic Unit
. . . . . . . . . . . .
3-1
3.1 Cleaning
. . . . . . . . . . . . .
3-1
3.2 Adjustment
. . . . . . . . . . . .
3-1
3.3 Safety
. . . . . . . . . . . . . .
3-1
3.3.1 Safety Devices
. . . . . . . . . . .
3-1
3.3.2 Electrical Hazards
. . . . . . . . . .
3-1
3.3.3 Chemical Hazards
. . . . . . . . . .
3-1
3.4 Lubrication
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3-1
Section 2
.
Features
. . . . . . . . . . . . .
3-8
Chapter 4
.
Checks. Adjustments. and Removals
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4-1
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Section 1 Basic Unit
. . . . . . . . . . . .
4-1
4.1 Base
. . . . . . . . . . . . . .
4-1
4.1.1
Diodes
. . . . . . . . . . . . .
4-1
Arc Suppressors
. . . . . . . . . . .
4-1
Drive
. . . . . . . . . . . . . .
4-1
Drive Motor
. . . . . . . . . . . .
4-1
. . . . . . .
Drive Motor Belt Adjustments 4-1
. . . . .
Backspace Mechanism Service Check 4-1
. . . . .
Backspace Mechanism Adjustment 4-1
. . . . . . . . . . .
Friction Drive 4-1
. . . . . . .
Friction Drive Service Check 4-1
Friction Drive Torque Adjustment
. . . . .
4-2
Friction Clutch Removal
. . . . . . . .
4-2
Escapement Unit
. . . . . . . . . .
4-2
EscapementUnitServiceCheck
. . . . . .
4-2
Escapement Unit Adjustments
. . . . . . .
4-3
Card Feed
. . . . . . . . . . . .
4 4
Hopper Adjustments
. . . . . . . . .
4 4
Feed Clutch Adjustment
. . . . . . . .
4 4
Card Feed Latch Magnet Adjustments
. . . .
4-5
Hopper-to-Prepunch Bed Service Checks
. . . .
4-5
Pressure Rail Adjustments
. . . . . . . .
4 6
Card Guide Adjustments
. . . . . . . .
4-6
. . . . . .
Card Registration Service Check 4-7
. . . . . . . .
Pusher Arm Adjustment 4-7
. . . . . . .
Card Stop Cam Adjustment 4-7
Pressure Roll Service Check
. . . . . . .
4-7
Pressure Roll Adjustments
. . . . . . . .
4-7
Registration Adjustments
. . . . . . . .
4-7
Feed Wheel Removal and Replacement
. . . .
4-9
Card Feed Circuit Breaker Service Check
. . . .
4-9
Card Feed Circuit Breaker Adjustment
. . . .
4-9
. . . . . . . . . . . .
Punch Drive 4-9
. . . . . . . .
Index Pointer Adjustment
4-9
. . . . . .
Interposer Magnet Adjustment 4-9
Guide Comb and Bumper Adjustment
. . . .
4-9
Punch Interposer Magnet Assembly Adjustment
.
4-10
Interposer Bail Contact Assembly Adjustment
. .
4-1 1
Punch Drive Removal and Replacement
. . . .
4-11
Clutch Magnet Adjustment
. . . . . . . .
4-12
. . . . . . .
Punch Clutch Service Check 4-12
. . . . . . . .
Punch Clutch Adjustments 4-13
High-speed CB Assembly Service Check
. . . .
4-14
. . . .
High-speed CB Assembly Adjustment
4-14
High-speed Cam Removal
. . . . . . . .
4-14
. . . . . .
Die and Stripper Service Check
4-14
Die and Stripper Adjustment
. . . . . . .
4-14
Die and Stripper Removal and Replacement
. . . . . . . . .
(With Print Feature) 4-14
Die and Stripper Removal and Replacement
. . . . . . . .
(Without Print Feature)
4-14
. . . . . .
Punch Penetration Adjustments 4-15
. . .
Punch Removal and Replacement
. . .
Pin Bail Drive Link Adjustment
Pin-Sense Unit
. . . . . . . .
. . .
Pin-Sensing Unit Service Checks
. . . .
Pin-Sensing Unit Adjustments
Pin-Sensing Unit Removal and Replacement
Sensing Pin Removal
. . . . . .
Eject Unit
. . . . . . . . .
EjectUnitAdjustrnents
. . . . . .
. . . . . . . . .
Stacker Unit
Stacker Unit Adjustments
. . . . .
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