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U.S.A.
: KUBOTA ENGINE AMERICA CORPORATION
505 Schelter Road, Lincolnshire, Illinois 60069 U.S.A.
Telephone : (847)955-2500
Canada
: KUBOTA CANADA LTD.
5900 14th Avenue, Markham, Ontario, L3S 4K4, Canada
Telephone : (905)294-7477
France
: KUBOTA EUROPE S.A.S
19-25, Rue Jules Vercruysse, Z.I. BP88, 95101 Arɡenteuil Cedex, France
Telephone : (33)1-3426-3434
Italy
: KUBOTA EUROPE S.A.S Italy Branch
Via Grandi, 29 20068 Peschiera Borrome (MI) Italy
Telephone : (39)02-51650377
Germany
: KUBOTA (DEUTSCHLAND) GmbH
Senefelder Str. 3-5 63110 Rodɡau /Nieder-Roden, Germany
Telephone : (49)6106-873-0
U.K.
: KUBOTA (U.K.) LTD.
Dormer Road, Thame, Oxfordshire, OX9 3UN, U.K.
Telephone : (44)1844-214500
Australia
: KUBOTA AUSTRALIA PTY LTD.
25-29 Permas Way, Truɡanina, VIC 3029, Australia
Telephone : (61)-3-9394-4400
Malaysia
: KUBOTA MALAYSIA SDN. BHD.
No.3 Jalan Sepadu 25/123 Taman Perindustrian Axis,
Seksyen 25, 40400 Shah Alam, Selanɡor Darul Ehsan Malaysia
Telephone : (60)3-736-1388
Philippines : KUBOTA PHILIPPINES, INC.
232 Quirino Hiɡhway, Baesa, Quezon City 1106, Philippines
Telephone : (63)2-422-3500
Indonesia : P.T. KUBOTA INDONESIA
Taman Industri Bukit Semaranɡ Baru(BSB) Blok D.1 Kav.8, Kel. Jatibaranɡ-
Kec.Mijen, Semaranɡ, Indonesia
Telephone : (62)-24-7472849
Japan
: KUBOTA Corporation
Enɡine Export Dept.
2-47, Shikitsuhiɡashi 1-chome, Naniwa-ku, Osaka, Japan 556-8601
Telephone : (81)6-6648-2155 Fax : (81)6-6648-3521
PRINTED IN JAPAN
© KUBOTA Corporation 2018
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Code No. 1J783-8915-6
OPERATOR'S MANUAL
KUBOTA DIESEL ENGINE
MANUEL DE L'OPERATEUR
MOTEUR DIESEL DE KUBOTA
BEDIENUNGSANLEITUNG
KUBOTA DIESEL MOTOR
MANUALE DELL'OPERATORE
KUBOTA MOTORE DIESEL
MANUAL DE INSTRUCCIONES
KUBOTA MOTOR DIESEL
V1505-CR-TE5
D1803-CR-E5
D1803-CR-TE5
D1803-CR-TIE5
V2403-CR-E5
V2403-CR-TE5
V2403-CR-TE5-BG
V2403-CR-TIE5
1ABABAGAP0120
1ABACCJAP0010
READ AND SAVE THIS BOOK
MANUEL A LIRE ET A CONSERVER
DIESE ANLEITUNG BITTE SORGFÄLTIG DURCHLESEN
UND GRIFFBEREIT AUFBEWAHREN
LEGGETE E CONSERVATE QUESTO MANUALE
LEAN Y CONSERVEN ESTE MANUAL
V2607-CR-E5
V3800-CR-TE5
V2607-CR-TE5
V3800-CR-TE5-BG
V2607-CR-TIE5
V3307-CR-TE5
V3307-CR-TIE5
1ABAHABAP0010
1ABADBMAP0010
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Table of Contents
Related Manuals for Kubota V2403-CR-E5
Summarization of Contents
Safety First
Safety Alert Symbols and Definitions
Explains DANGER, WARNING, CAUTION, IMPORTANT, and NOTE symbols for safety.
Pre-Operation Check
Break-in Procedures
Guidelines for the initial engine break-in period.
Daily Checks Before Operation
Essential checks to perform before each engine operation.
Safe Operation
Observe Safety Instructions
Key safety instructions to read and understand before operating.
Wear Safe Clothing and PPE
Recommendations for appropriate personal protective equipment (PPE) and clothing.
Pre-Operation and Operational Checks
Checks before starting and during engine operation.
Safe Fuel and Lubricant Handling
Guidelines for safe refueling and handling of fuel and lubricants.
Exhaust Gas and Fire Prevention
Safety measures to prevent hazards from exhaust gases and fire.
Escaping Fluid Hazards
Precautions and procedures when dealing with escaping fluids under pressure.
Burn and Battery Explosion Hazards
Warnings regarding hot components and battery explosion risks.
Keep Away From Rotating Parts
Safety advice to prevent injury from moving engine parts.
Anti-freeze and Fluid Disposal
Safe handling and disposal of anti-freeze and other fluids.
Safety Checks and Maintenance Procedures
Guidelines for conducting safety checks and maintenance safely.
Warning and Caution Labels
Information on identifying and caring for safety labels on the engine.
Servicing of the Engine
Locating Engine Serial Number
Guidance on finding and recording the engine serial number.
Names of Parts
V1505-CR-TE5 Component Identification
Diagram and list of parts for the V1505-CR-TE5 engine model.
D1803/V2403 Series Component Identification
Diagram and list of parts for D1803 and V2403 series engine models.
V2403-CR-TE5-BG Component Identification
Diagram and list of parts for the V2403-CR-TE5-BG engine model.
V2607/V3307 Series Component Identification
Diagram and list of parts for V2607 and V3307 series engine models.
V3800-CR-TE5 Component Identification
Diagram and list of parts for the V3800-CR-TE5 engine model.
V3800-CR-TE5-BG Component Identification
Diagram and list of parts for the V3800-CR-TE5-BG engine model.
Operating the Engine
Normal Engine Starting Procedure
Step-by-step guide for starting the engine under normal conditions.
Cold Weather Starting
Procedures for starting the engine in cold ambient temperatures.
Stopping the Engine Safely
Correct procedure for shutting down the engine to prevent damage.
Checks During Operation
Monitoring key engine parameters while it is running.
Engine Operation Indicators and Issues
Interpretation of oil pressure, charge lamps, and immediate shutdown conditions.
DPF and Air Flow Sensor Information
Details on Diesel Particulate Filter and Air Flow Sensor operation.
Emission Control System Operation
Guidelines for operating the emission control system correctly.
Generator-Equipped Engine Precautions
Specific safety advice for engines equipped with generators.
Maintenance
General Maintenance Precautions
Essential safety rules and guidelines before performing maintenance.
Service Intervals Overview
Table outlining recommended service intervals for various maintenance tasks.
Water Separator Maintenance
Procedures for checking and draining the water separator.
Daily Engine Oil Level Check
How to check the engine oil level for proper lubrication.
Checking Fuel Level
Procedures and precautions for checking the fuel level.
Checking Coolant Level
Steps and warnings for checking the engine coolant level.
Anti-freeze Handling and Mixing
Safe practices for using and mixing anti-freeze with coolant.
Fan Belt Tension Check
Procedure for checking and adjusting fan belt tension.
Regular Checks and Maintenance Work
Every 50 Service Hours: Fuel Pipe Checks
Inspecting fuel pipes and clamp bands for wear and security.
Every 50 Service Hours: Water Separator Draining
How to drain and clean Type 1 water separator.
Every 100 Service Hours: Radiator Hose Checks
Inspecting radiator hoses and clamps for damage and leaks.
Every 100 Service Hours: Air Cleaner Cleaning
Procedures for cleaning the dry-type air cleaner element.
Every 100 Service Hours: Fan Belt Tension
How to check and adjust fan belt tension.
Every 250 Service Hours: Engine Oil Change
Procedure for changing engine oil and filter at specified intervals.
Every 250 Service Hours: Radiator Hose Checks
Checking radiator hoses and clamps for wear or leaks.
Every 400 Service Hours: Oil Filter Replacement
Replacing the oil filter cartridge at recommended intervals.
Every 400 Service Hours: Fuel Filter Replacement
Replacing the fuel filter cartridge to prevent pump/injector wear.
Every 500 Service Hours: Engine Oil Change
Procedure for changing engine oil at 500-hour intervals.
Every 500 Service Hours: Oil Filter Replacement
Replacing the oil filter cartridge at 500-hour intervals.
Every 500 Hours/1 Year: Water Separator Filter
Replacing the water separator filter.
Every 3000-6000 Hours: DPF Cleaning & Regeneration
Procedures for DPF cleaning, ash removal, and regeneration.
Annual Servicing Tasks
Includes air cleaner replacement and piping checks.
Radiator Coolant Change
Procedures for draining, flushing, and refilling the radiator coolant.
Service As Required: Water Separator (Type 2)
Draining the Type 2 water separator when indicated.
Carriage and Storage
Engine Carriage Safety
Safety guidelines for moving and lifting the engine.
Engine Storage Procedures
Steps for safely storing the engine for extended periods.
Troubleshooting
Engine Start-up Difficulties
Common causes and solutions for engines failing to start.
Insufficient Engine Output
Troubleshooting steps for reduced engine power or performance.
Engine Stops Suddenly
Causes and remedies for unexpected engine shutdowns.
Engine Overheating Issues
Diagnosing and resolving engine overheating problems.
Operator Warning and Inducement
Emission Failure Warning Signals
Understanding warning indicators for emission system failures.
Emission Failure Inducement Levels
Explanation of two-stage engine performance reduction due to emission failures.
Specifications
V1505-CR-TE5 Specifications
Technical specifications for the V1505-CR-TE5 engine model.
D1803 Series Specifications
Technical specifications for D1803-CR-E5, -TE5, -TIE5 models.
V2403 Series Specifications
Technical specifications for V2403-CR-E5, -TE5, -TIE5 models.
V2607 Series Specifications
Technical specifications for V2607-CR-E5, -TE5, -TIE5 models.
V3307 Series Specifications
Technical specifications for V3307-CR-TE5, -TIE5 models.
V3800 & V2403 BG Series Specifications
Technical specifications for V3800-CR-TE5-BG and V2403-CR-TE5-BG models.
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