Table of Contents
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Chapters
Table of Contents
Related Manuals for TCM FD35T9
Summarization of Contents
1. GENERAL DESCRIPTION
1.1 SAFETY INSTRUCTIONS
Comprehensive safety guidelines for operation and maintenance, covering operator qualifications, work area organization, and protective gear.
1.2 BASIC SERVICING KNOWLEDGE
Covers essential knowledge for installing bearings, O-rings, oil seals, and using Loctite for proper servicing.
1.3 LIST OF LUBRICANTS
Details on lubricants to be used for various truck components, categorized by location and ambient temperature.
1.4 PRE-OPERATION INSPECTION
Procedures for inspecting key components before operating the truck, including engine, fluids, brakes, and tires.
1.5 PERIODIC INSPECTIONS
Schedule and guidelines for routine maintenance, including daily, monthly, and annual inspections.
2. REMOVING/REINSTALLING
2.1 ELECTRICAL PARTS
Procedures for removing and installing head lamps, front and rear combination lamps, and batteries.
2.2 HOOD AND OVERHEAD GUARD
Steps for removing and reinstalling the hood and overhead guard assembly.
2.3 ENGINE HOOD
Detailed steps for removing and reinstalling the engine hood, including gas spring.
2.4 COUNTERWEIGHT
Procedure for removing and reinstalling the counterweight, including weight specifications.
2.5 MUFFLER
Steps for removing and reinstalling the muffler assembly.
2.6 RADIATOR
Procedure for removing and reinstalling the radiator and its associated hoses.
2.7 AIR CLEANER
Steps for removing and reinstalling the air cleaner assembly.
2.8 FRONT GUARD
Procedure for removing and reinstalling the front guard, including related components.
2.9A BRAKE PEDAL (automatic transmission trucks)
Steps for removing and reinstalling the brake pedal for automatic transmission trucks.
2.9B BRAKE PEDAL AND CLUTCH PEDAL (manual transmission trucks)
Steps for removing and reinstalling clutch and brake pedals for manual transmission trucks.
2.10 ENGINE AND DRIVE UNIT
Steps for removing and reinstalling the engine and drive unit assembly.
2.11 DRIVE AXLE
Procedure for removing and reinstalling the drive axle.
2.12 STEERING AXLE
Steps for removing and reinstalling the steering axle.
2.13 STEERING WHEEL
Procedure for removing and reinstalling the steering wheel assembly.
2.14 TILT CYLINDER
Steps for removing and reinstalling the tilt cylinder.
2.15 MAIN PUMP
Procedure for removing and reinstalling the main hydraulic pump.
2.16 CONTROL VALVE
Steps for removing and reinstalling the control valve.
2.17 MAST ASSEMBLY
Procedure for removing and reinstalling the mast assembly.
3. DISASSEMBLY AND REASSEMBLY
3.1 CLUTCH PEDAL AND BRAKE PEDAL
Disassembly and reassembly of clutch and brake pedals.
3.2 DRIVE UNIT
Disassembly and reassembly of the drive unit, including torque converter and synchromesh transmissions.
3.3 DRIVE AXLE
Disassembly and reassembly procedures for the drive axle.
3.4 WHEEL BRAKE
Disassembly and reassembly of wheel brakes for different truck models.
3.5 STEERING AXLE
Disassembly and reassembly of the steering axle.
3.6 STEERING CYLINDER
Procedure for steering cylinder disassembly and reassembly.
3.7 STEERING GEAR BOX
Steps for disassembling and reassembling the steering gear box.
3.8 TILT CYLINDER
Procedure for disassembling and reassembling the tilt cylinder.
3.9 MAIN PUMP
Disassembly and reassembly steps for the main hydraulic pump.
3.10 CONTROL VALVE
Disassembly and reassembly procedures for the control valve.
3.11 MAST
Disassembly and reassembly of the mast assembly.
3.12 LIFT CYLINDER
Disassembly and reassembly of the lift cylinder.
4. TROUBLESHOOTING GUIDE
4.1 CLUTCH
Troubleshooting common clutch problems, probable causes, and remedies.
4.2 DRIVE UNIT (SYNCHROMESH TYPE)
Troubleshooting common issues with synchromesh type drive units.
4.3 DRIVE UNIT (TORQUE CONVERTER TYPE)
Troubleshooting common issues with torque converter type drive units.
4.4 REDUCTION GEAR AND DIFFERENTIAL
Troubleshooting noisy reduction gears and differential malfunctions.
4.5 BRAKE
Troubleshooting common brake problems like noise, poor braking effect, and drags.
4.6 STEERING WHEEL
Troubleshooting issues related to steering wheel play and truck wandering.
4.7 STEERING AXLE
Troubleshooting common problems with the steering axle.
4.8 MAIN PUMP
Troubleshooting issues related to the main hydraulic pump.
4.9 CONTROL VALVE
Troubleshooting common problems with the control valve.
4.10 LIFT CYLINDER
Troubleshooting common issues with the lift cylinder.
4.11 TILT CYLINDER
Troubleshooting common problems with the tilt cylinder.
4.12 MAST
Troubleshooting common issues related to mast noise and jolts.
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