Table of Contents
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Chapters
Table of Contents
Related Manuals for TCM FG40T9
Summarization of Contents
1. GENERAL DESCRIPTION
1.1 SAFETY INSTRUCTIONS
Essential safety precautions for operating and servicing the forklift truck.
1.4 PRE-OPERATION INSPECTION
Procedures for daily checks of engine, fluids, brakes, tires, and other critical components.
1.5 PERIODIC INSPECTIONS
Guidelines for regular maintenance intervals (daily, monthly, annual) to ensure performance and safety.
2. REMOVING/REINSTALLING
2.10 ENGINE AND DRIVE UNIT
Comprehensive guide to removing and reinstalling the engine and drive unit assembly.
2.11 DRIVE AXLE
Detailed procedure for removing and reinstalling the drive axle, including wheels and brake pipes.
2.17 MAST ASSEMBLY
Procedure for removing and reinstalling the mast assembly, including cylinders and rollers.
3. DISASSEMBLY AND REASSEMBLY
3.2 DRIVE UNIT
Detailed disassembly and reassembly of torque converter and synchromesh type transmissions.
3.4 WHEEL BRAKE
Disassembly and reassembly procedures for wheel brakes on 3.5-4.0 ton and 4.5-5.0 ton trucks.
3.5 STEERING AXLE
Procedures for disassembling and reassembling the steering axle, including king pin and bearings.
4. TROUBLESHOOTING GUIDE
4.1 CLUTCH
Common clutch problems, their probable causes, and recommended remedies.
4.5 BRAKE
Common brake problems, probable causes, and remedies for issues like noisy hubs and poor braking.
4.12 MAST
Troubleshooting for mast noise during lifting/tilting and jolts during operation.
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