Download Print this page
Alemite 9949 Service Manual

Alemite 9949 Service Manual

High-pressure pump stripped and portable

Advertisement

Quick Links

High-Pressure Pump (Stripped and Portable)
Description
The major components of high-pressure pump model
9940 series consist of a(n):
• air-operated motor
• lubricant pressure controller (Pressurtrol)
• double-acting reciprocating pump tube
• dolly, cover assembly & follower plate (model 9941)
• control valve, z-swivel, and hose (model 9941)
The Pressurtrol minimizes material pressure drop that
occurs when the pump cycles. Refer to SER 319800-1.
Pump Assembly
The high-pressure (70:1 ratio) pump included with each
model is designed to deliver a range of greases [up to
NLGI # 3] and operate directly from their original drum.
Models 9940, 9941, and 9949
Models 9940 and 9949 are stripped pumps. Each of these
models have a pump tube length to accommodate different
size containers. See Figure 1.
Model 9941 is portable and contains a dolly, cover,
follower plate, control valve, z-swivel, and delivery hose.
Specifications
Air Motor
Piston Diameter x Stroke
Inches
Centimeters
3 x 3-5/16
7.6 x 8.4
* With Pressurtrol, [100 psi (6.9 Bars) without Pressurtrol]
For information on the air motor, refer to SER 339413
Pump Tube
Max. Material
Pressure
Material
Outlet
psi
Bars
3/8 " NPTF (f)
7500
517
* For detailed information, refer to Figure 3
Table 1 High-Pressure Pump Specifications
This document contains confidential information that is the property of Alemite Corporation
670798
and is not to be copied, used, or disclosed to others without express written permission.
Service Guide
Max. Air Pressure *
Air Inlet
psi
Bars
1/4 " NPTF (f)
150
Max. Delivery/
Displacement
Minute
per Cycle
(Approximate)*
3
Ounces
Grams
in
51
1449
0.53
Alemite Corporation
PO Box 473515, Charlotte, North Carolina 28247-3515
www.alemite.com
©
Copyright
2003 by Alemite Corporation
10.3
Container
Size
Pump
Model
lbs
9940
120
9941
3
cm
9949
400
8.68
* Dimensions include 120-pound container
Figure 1 High-Pressure Pump Model 9940 Series
Cover, Follower,
Overall Height
Control Valve,
Z-Swivel, Hose,
and Dolly
kg
Inches
50
Not Included
40-5/8
-
Included
47-1/4 *
180
Not Included
47-1/4
Model 9941 Shown
SER 9940
Revision (2-03)
9940
9941
9949
Cm
103.1
120 *
120

Advertisement

loading
Need help?

Need help?

Do you have a question about the 9949 and is the answer not in the manual?

Questions and answers

Summary of Contents for Alemite 9949

  • Page 1 PO Box 473515, Charlotte, North Carolina 28247-3515 www.alemite.com © Copyright 2003 by Alemite Corporation SER 9940 This document contains confidential information that is the property of Alemite Corporation 670798 Revision (2-03) and is not to be copied, used, or disclosed to others without express written permission.
  • Page 2 SER 9940 High-Pressure Pump (Stripped and Portable) Figure 2-A High-Pressure Pump Model 9940 Series - Exploded View Revision (2-03) Alemite Corporation...
  • Page 3 High-Pressure Pump (Stripped and Portable) SER 9940 Item Numeric Order Part No. Description Model Notes Part # (Item #) 9940, 41 6320-3 (20) Pump, High-Pressure See Figure 2-B 9949 (12) 17804 327033 Adapter, 1/4 " NPTF (m) 44734 319800-1 Control, Pressure (Pressurtrol)
  • Page 4 SER 9940 High-Pressure Pump (Stripped and Portable) Figure 2-B High-Pressure Pump Assembly for Models 9940, 9941, and 9949 - Exploded View Revision (2-03) Alemite Corporation...
  • Page 5 (36) 338509 Rod, Upper (31) 338074 Pin, Roll, 3/32 " Dia. x 9/16 " Long (46) 338077 338055-1 Extension, 14.62 " Long Model 9940, 9941 (41) 338079 338055-2 Extension, 21.12 " Long Model 9949 338080 (40) 338080 Guide, Spring 338083...
  • Page 6: Performance Chart

    326750 * These Covers are designed to be used with a Bung Adapter. Table 2 Pump Model 9940 Series Accessories Performance Chart A pump’s ability to deliver material is based on the pressure (psi/Bars) and quantity (cfm/lpm) of air supplied to the motor and the amount of material discharge [back] pressure to be overcome within the system.
  • Page 7 High-Pressure Pump (Stripped and Portable) SER 9940 Alemite Corporation Revision (2-03)
  • Page 8 SER 9940 High-Pressure Pump (Stripped and Portable) IMPORTANT: Prior to performing any 3. Remove Nuts (22b) that secure the Body to the Air Motor maintenance procedure, the following Assembly. safety precautions must be observed. NOTE: The bottom end cap of the Air Motor Personal injury may occur.
  • Page 9 High-Pressure Pump (Stripped and Portable) SER 9940 • Use a solid round bar or other suitable tool. Clean and Inspect NOTE: The pump tube will break at one of NOTE: Use the appropriate repair kit for three places. Unscrew the separated portion replacement parts.
  • Page 10 SER 9940 High-Pressure Pump (Stripped and Portable) Pump Tube Assembly Body NOTE: Refer to Figure 4 for a section view of the pump tube assembly. 1. Install and seat Seal (33) [heel end first], Lantern Ring (34) [small end first], Seal (35) [heel end first], and Bearing (36) [small inside diameter first] into Body (30).
  • Page 11 High-Pressure Pump (Stripped and Portable) SER 9940 22. Place an appropriate size punch or other suitable tool into the hole of Primer Body (57). CAUTION • Tighten all the components of the assembly securely. Use care during the installation of the rod •...
  • Page 12: Operation

    SER 9940 High-Pressure Pump (Stripped and Portable) Operation Attach Air Motor to Pump Tube IMPORTANT: The Air Motor Assembly must be secured with at least one Carriage Bolt WARNING (22a) and Flange Nut (22b) [preferably at the front]. Do not exceed the lowest pressure rating of any component in the system.
  • Page 13: Installation

    High-Pressure Pump (Stripped and Portable) SER 9940 With air pressure at zero: Installation 7. Attach a control valve to the outlet hose of the pump. Additional items that should be incorporated into the air piping system are listed in Table 4.
  • Page 14: Troubleshooting Chart

    SER 9940 High-Pressure Pump (Stripped and Portable) Troubleshooting Chart Pump Indications Possible Problems Solution 1. Air motor not operating properly 1. Inspect air motor and rebuild or replace as Pump does not cycle necessary. Refer to SER 339413 2. Pump tube jammed and/or contains 2.