CompAir HV07 Parts List And Service Manual

CompAir HV07 Parts List And Service Manual

Stationary

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Parts List/Service Manual
HV04 - HV07 Models (ACS)
Stationary Air Compressors
ST 16049-00 Iss A 05/2003

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Table of Contents
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Summarization of Contents

Introduction
About this Publication
Details the purpose and scope of the manual.
Product development
Discusses CompAir's policy on product development.
Quality standards
States compliance with European directives.
Model range
Lists the HV04-HV07 compressor model types.
Terminology
Explains the meaning of serial number segments.
Ownership Records
Provides fields for recording compressor details.
Local CompAir UK Ltd Distributor
Lists contact information for distributors.
Service Kits
Lists available service kits and their contents.
Key to symbols used
Explains common symbols used in the manual.
Torque Settings
Provides a table of recommended torque settings.
Adjustments and Testing
Minimum Pressure Valve (Fig. 1)
Procedure for adjusting the minimum pressure valve.
Safety Valve Lift Pressure (Fig. 1)
Instructions for checking safety valve lift pressure.
Servo Valve (Fig. 1)
Procedure for adjusting the servo valve for pressure settings.
Oil Temperature
Guidelines for checking oil temperature.
Air Output (Fig. 2)
Procedure for testing air output and required specifications.
Leakage Check
Instructions for checking for air or oil leaks.
Setting the Run-On Timer (located in Starter Box)
Explains how to set the run-on timer.
Testing Vacuum Relief Valve (Fig. 1)
Procedure for testing the vacuum relief valve.
RS Speed Compressors
Adjusting target pressure and speed settings.
Continuous running option
How to set the speed control unit for continuous running.
Unlocking keypad
Steps to unlock the keypad for settings.
Re-locking keypad
Steps to re-lock the keypad.
Fault Finding
System Pressure Low
Diagnoses and actions for low system pressure.
Low or No Air Delivery
Diagnoses and actions for low or no air delivery.
High Temperature
Diagnoses and actions for high operating temperature.
Excessive Oil Consumption
Diagnoses and actions for excessive oil consumption.
Oil Mist From Air Intake When Stopping and/or Rapid Venting
Diagnoses and actions for oil mist issues.
Unusual Noise or Vibration During Running
Diagnoses and actions for noise and vibration.
Safety Valve Lifting
Diagnoses and actions for safety valve lifting.
Slow/No Ventdown
Diagnoses and actions for slow or no ventdown.
Motor Overload or High Power Consumption
Diagnoses and actions for motor overload.
Parts List
Panels
Lists parts for the compressor panels and their quantities.
Panel Removal
Information on panel removal procedures.
Air Intake End
Lists parts for the air intake end assembly.
Changing the Air Filter
Refers to the User Handbook for air filter replacement.
Minimum Pressure Valve
Details for removing and fitting the minimum pressure valve.
Air End
Lists parts for the air end assembly.
Servicing the Unloader Valve
Procedure for servicing the unloader valve.
Servicing the Servo Valve
Procedure for servicing the servo valve.
Air End (Cont'd)
Continues listing parts for the air end.
Testing
Procedure for testing after servicing the air end.
Rotor Stator Unit (RSU)
Lists parts for the rotor stator unit.
Dismantling the Rotor Stator Unit (RSU)
Procedures for dismantling the RSU.
Rotor Stator Unit (cont'd)
Continues listing parts for the RSU.
Drive End
Lists parts for the drive end.
Cooler Matrix and Fan Assembly
Lists parts for cooler matrix and fan assembly.
Oil Filter and Manifold
Lists parts for the oil filter and manifold.
Inverter and Oil Level Manifold
Lists parts for the inverter and oil level manifold.
Chassis
Lists parts for the chassis.
Control Group DOL and Star Delta
Lists parts for control groups and air pipe connections.
Parts Modifications
Table for recording parts modifications.
Starter Units
Typical Starter Unit
Shows application and part numbers for starter units.
Starter (34687) 5kW 400V 50 Hz DOL
Lists parts for a specific starter unit.
Starter (34682) 7.5kW 400V 50 Hz Star/Delta
Lists parts for a specific starter unit.
Starter (34756) 7.5 kW 50/60Hz Variable Speed
Lists parts for a specific starter unit.
Starter (34724) 7.5kW 230/460V 60Hz
Lists parts for a specific starter unit.
Starter (34787) 4kW 230V 60Hz
Lists parts for a specific starter unit.
Starter Units Part Modifications
Table for recording starter unit modifications.

Table of Contents