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StumpJumper Manuals
Bicycle
EVO S6
User manual
StumpJumper EVO S6 User Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
Introduction
Intended Use
Warranty
General Notes about Assembly
Fork/Headset
Seatpost
Bottom Bracket
Rear Axle
Seatstay
Bulkhead and Downtube Protector
Stem
General Notes about Maintenance
Specifications
Geometry
General Specifications
Shock Customization
Tools Required
Bolt Size / Tools / to Torque Specifications
General Torque Specifications
Bearing Specifications
Spacer/Axle/Bolt Specifications
Internal Routing
Dropper Seatpost
Internal Guide Tubes
Shift/Brake Housing
Head Tube Icr Port
Rear Triangle Pivot Assembly
Bearing Assembly
Pivot Assembly
Suspension Torque Specifications
Flip Chips
Adjusting the Horst Pivot Flip Chip
Adjusting the Headtube Angle
Air Shock Setup
Setting Air Pressure
Adjusting Rebound
Adjusting Compression
Derailleur Hanger
Swat Bladder
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EVO
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Summarization of Contents
INTRODUCTION
1.1. INTENDED USE
Defines the intended purpose and usage for the bicycle model.
1.2. WARRANTY
Provides information on the warranty coverage and terms for the bicycle.
GENERAL NOTES ABOUT ASSEMBLY
2.1. FORK/HEADSET
Details the installation and checks for the fork and headset components.
2.2. SEATPOST
Covers minimum insertion requirements and proper installation of the seatpost.
2.3. BOTTOM BRACKET
Specifies compatibility and installation notes for the bottom bracket.
2.4. REAR AXLE
Details the type of rear axle and spacing used on the bicycle.
2.5. SEATSTAY
Explains the purpose of different seatstay lengths across frame sizes.
2.6. BULKHEAD AND DOWNTUBE PROTECTOR
Describes the installation of the downtube protector and its bulkhead.
2.7. STEM
Guides on stem installation, alignment, and torque specifications.
GENERAL NOTES ABOUT MAINTENANCE
General Maintenance Practices
Outlines essential maintenance, cleaning, and inspection guidelines for the bicycle.
SPECIFICATIONS
4.1. GEOMETRY
Presents detailed frame geometry measurements for different sizes.
4.1 EXPLODED VIEW - BEARINGS/SPACERS
Visual guide illustrating the placement of bearings and spacers in the frame.
4.2 GENERAL SPECIFICATIONS
Lists key component specifications and part numbers for the bicycle.
4.2 EXPLODED VIEW - BOLTS
Visual guide showing the location of various bolts used in frame assembly.
4.3. SHOCK CUSTOMIZATION
Advises on compatibility and selection of aftermarket suspension shocks.
4.4. TOOLS REQUIRED
Lists all necessary tools for assembly, maintenance, and adjustments.
4.5. BOLT SIZE / TOOLS / TO TORQUE SPECIFICATIONS
Covers bolt specifications and the critical importance of proper torque.
4.6. GENERAL TORQUE SPECIFICATIONS
Provides a summary of torque values for various fasteners on the bicycle.
4.7. BEARING SPECIFICATIONS
Details the specifications for bearings used in different pivot locations.
4.8. SPACER/AXLE/BOLT SPECIFICATIONS
Lists specifications for spacers, axles, and bolts used in assembly.
INTERNAL ROUTING
5.1. DROPPER SEATPOST
Instructions for routing the dropper seatpost housing internally.
5.2. INTERNAL GUIDE TUBES
Guides on preparing and installing internal cable routing tubes.
5.3. SHIFT/BRAKE HOUSING
Details the routing process for shift and brake housing internally.
5.4. HEAD TUBE ICR PORT
Covers routing cables through the head tube's internal port.
REAR TRIANGLE PIVOT ASSEMBLY
6.1. BEARING ASSEMBLY
Step-by-step guide for installing bearings in the main pivot.
6.2. LINK BEARINGS AND SPACERS
Instructions for assembling bearings and spacers in the suspension link.
6.3 HORST BEARINGS AND SPACERS
Illustrates the installation of bearings and spacers at the Horst pivot.
6.2. PIVOT ASSEMBLY
Details the assembly of the suspension pivot points.
6.4 EXTENSION @ SHOCK
Guides on connecting the shock extension to the suspension linkage.
6.5 LINK @ SEAT TUBE
Covers the assembly of the suspension link to the seat tube.
6.6 FORWARD SHOCK EYELET BOLT
Instructions for installing the forward shock eyelet bolt.
6.7 LINK @ EXTENSION
Details the assembly of the suspension link to the extension.
6.8 HORST LINK (DROPOUT)
Covers the assembly of the Horst link at the dropout, including flip chips.
6.9 SEATSTAY @ LINK
Instructions for connecting the seatstay to the suspension link.
6.10 MAIN PIVOT GUIDE TUBES
Explains routing internal guide tubes before main pivot assembly.
6.11 MAIN PIVOT
Guides on the final assembly of the main pivot with chainstays.
6.12 LOWER SHOCK EYELET BOLT
Details the installation and torque for the lower shock eyelet bolt.
6.3. SUSPENSION TORQUE SPECIFICATIONS
Comprehensive table of torque specifications for all suspension pivot points.
FLIP CHIPS
7.1. ADJUSTING THE HORST PIVOT FLIP CHIP
Instructions for adjusting the Horst pivot flip chips for geometry changes.
7.2. ADJUSTING THE HEADTUBE ANGLE
Guides on adjusting the headtube angle using headset cups (Fig 7.2).
7.3. ADJUSTING THE HEADTUBE ANGLE (7.3)
Details steps for stem and fork removal for headset adjustment (Fig 7.3).
7.4. ADJUSTING THE HEADTUBE ANGLE (7.4)
Covers replacing headset cups for headtube angle adjustment (Fig 7.4).
7.5. ADJUSTING THE HEADTUBE ANGLE (7.5)
Guides on installing headset parts and cups (Fig 7.5).
7.6. ADJUSTING THE HEADTUBE ANGLE (7.6)
Explains final alignment and checks for headset angle adjustment (Fig 7.6).
AIR SHOCK SETUP
8.1. SETTING AIR PRESSURE
Step-by-step guide for setting the correct air pressure in the rear shock.
8.2. ADJUSTING REBOUND
Explains how to adjust the rebound damping for optimal suspension performance.
8.3. ADJUSTING COMPRESSION
Details how to adjust compression damping for suspension support.
DERAILLEUR HANGER
Derailleur Hanger Installation
Provides installation procedure, torque, and safety notes for the derailleur hanger.
SWAT BLADDER
SWAT Bladder Installation
Describes the SWAT bladder and its insertion into the frame.
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