Table of Contents
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Table of Contents
Related Manuals for StumpJumper EVO S5
Summarization of Contents
Introduction and Safety Information
Intended Use
Defines the bicycle's purpose and intended riding conditions.
Warranty Information
Outlines the terms and conditions of the product warranty.
Understanding Safety Symbols
Explains critical symbols like Warning, Caution, and Info.
General Assembly Guidelines
Fork and Headset Installation
Instructions for installing the fork and headset components.
Seatpost Installation and Insertion
Details seatpost fitting and minimum insertion requirements.
Frame Component Installation
Bottom Bracket and Rear Axle
Covers bottom bracket shell and rear axle compatibility.
Seatstay and Protection Components
Explains seatstay design and downtube protector installation.
Stem Installation and Torque
Stem Installation Procedure
Step-by-step guide for fitting the stem.
Stem Torque Specifications
Specifies correct torque values for stem bolts.
General Maintenance and Safety
Carbon Fiber Care and Damage Checks
Critical advice for handling carbon components and identifying damage.
Maintenance Warnings and Precautions
Highlights crucial safety warnings during maintenance.
Bicycle Geometry Specifications
Detailed Frame Geometry Chart
Provides specific measurements for frame geometry across sizes.
Component Specifications and Tools
General Component Specifications
Lists specifications for various bicycle components.
Shock Customization and Tools
Information on shock compatibility and required tools.
Torque Specification Overview
Introduces torque specifications for assembly.
Torque, Bearing, and Hardware Specs
General Torque Specifications Table
Detailed table of torque values for various bolts.
Bearing and Spacer Specifications
Lists bearing types and spacer dimensions.
Internal Cable Routing
Dropper Seatpost and Guide Tubes
Routing the dropper post and internal guide tubes.
Chainstay and Headtube Routing
Chainstay Guide Tube Routing
Routing internal tubes through the chainstay.
Headtube Routing Into Frame
Guiding tubes into the front triangle and headtube.
Headtube Guide and ICR Tube Seating
Securing Headtube Guide
Installing and securing the headtube cable guide.
Finalizing ICR Tube Seating
Ensuring ICR tubes are properly seated.
ICR Tube Final Assembly
M3 Set-Screw Installation
Installing the M3 set-screw for the guide.
Setting ICR Tube Position
Adjusting the final position of the ICR tubes.
Shift and Brake Housing Routing
Rear Brake Housing Routing
Routing the rear brake housing through the frame.
Shift/Brake Housing Installation
Finalizing shift and brake housing routing.
Derailleur and Head Tube Routing
Rear Derailleur Cable Routing
Routing the mechanical derailleur cable.
Head Tube ICR Port Configuration
Setting up the head tube ports for cables/housings.
Rear Triangle Pivot Assembly
Pivot Assembly Preparation
General advice before assembling rear triangle pivots.
Applying Retaining Compound
Instructions for using retaining compound on pivots.
Pivot Bearing and Spacer Assembly
Main Pivot Bearing Assembly
Installing bearings and spacers on the main pivot.
Link and Horst Bearing Assembly
Installing bearings and spacers for link and Horst pivots.
Shock and Linkage Pivot Assembly
Shock Extension Pivot Assembly
Assembling the shock to the extension linkage.
Link to Seat Tube Pivot Assembly
Connecting the link to the seat tube.
Shock Eyelet and Linkage Axle Assembly
Forward Shock Eyelet Bolt Installation
Installing the forward shock eyelet bolt.
Link to Extension Axle Assembly
Assembling the extension to the linkage using axles.
Horst Link and Seatstay Assembly
Horst Link Dropout Assembly
Installing the Horst link at the dropout.
Seatstay to Link Assembly
Connecting the seatstay to the main linkage.
Main Pivot and Guide Tube Assembly
Main Pivot Guide Tube Routing
Routing internal guides for the main pivot.
Main Pivot Assembly Procedure
Steps for assembling the main pivot with bolts.
Suspension Torque Specifications
Lower Shock Eyelet Bolt Torque
Torque specification for the lower shock eyelet bolt.
Comprehensive Pivot Torque Chart
Detailed torque values for all pivot locations.
Geometry Adjustments
Adjusting Horst Pivot Flip Chip
Modifying flip chips to alter chainstay length and BB height.
Headtube Angle Adjustment
Adjusting Headtube Angle
Changing the headtube angle using headset cups.
Headset Cup Options and Installation
Details on available headset cups and their fitting.
Headset Cup Installation and Alignment
Headset Cup Replacement Process
Steps to replace the zero offset headset cup.
Headset Assembly and Lubrication
Installing headset bearings and components.
Headset Alignment and Settings
Aligning headset cups for desired angle.
Final Assembly and Geometry Settings
Fork Steerer Tube and Headset Seating
Ensuring fork and headset parts are properly seated.
Stem and Top Cap Installation
Final steps for stem and top cap.
Geometry Adjustment Summary
Table showing effects of geometry adjustments.
Air Shock Setup and Tuning
Setting Air Pressure and Sag
Guide to setting initial air pressure and checking sag.
Adjusting Rebound and Compression
Tuning the shock's rebound and compression damping.
Derailleur Hanger Installation
UDH Hanger Installation Procedure
Step-by-step guide for installing the UDH hanger.
Hanger Torque and Threading
Critical torque and thread information for the hanger.
Rear Axle and SWAT Bladder
Rear Axle Installation and Torque
Installing the rear axle and setting its torque.
SWAT Bladder Installation Guide
How to install the internal SWAT bladder.
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