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PART NO. 83400SL
Service Manual
Groundsmaster 72/327/322-D

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Summarization of Contents

Safety Instructions
Before Operating
Read and understand the operator's manual before starting, operating, or repairing.
While Operating
Sit on the seat when starting the engine and operating the machine.
Product Record Forms & Manuals
Product Record Forms
Section for recording machine information, serial numbers, and engine details.
Functional • Decimal • Metric Equivalents
Provides conversion factors for measurements and units.
Service Interval Charts
Charts detailing scheduled maintenance intervals for different models.
Continental Engine
Introduction
Provides an overview of the chapter and the engine used.
Engine Specifications
Lists detailed technical specifications for the engine.
Torque Specifications
Details torque values for various engine components.
Special Tools
Special Tools
Lists and illustrates specialized tools required for engine service.
Troubleshooting
Troubleshooting
Provides guidance for diagnosing and resolving common engine problems.
Mitsubishi Engine
Introduction
Overview of the Mitsubishi engine chapter.
Engine Specifications
Lists detailed technical specifications for the Mitsubishi engine.
Torque Specifications
Details torque values for Mitsubishi engine components.
Hydraulic System
Introduction
Overview of the hydraulic system chapter.
Specifications
Lists performance specifications for the hydraulic system.
Periodic Maintenance
Routine maintenance procedures for the hydraulic system.
Hydraulic System Troubleshooting
Loss of Power or Unit Will Not Operate in Either Direction
Troubleshooting flow chart for loss of power.
System Jerky When Starting
Troubleshooting flow chart for jerky system operation.
Unit Will Not Lift or Lifts Slowly
Troubleshooting flow chart for lift issues.
System Operates Hot
Troubleshooting flow chart for system overheating.
Traction Pedal Functions in Reverse Order
Troubleshooting notes for traction pedal function.
Hydraulic System Periodic Maintenance
Periodic Maintenance
General maintenance procedures for hydraulic systems.
Checking Oil Level
Procedures for checking hydraulic oil level.
Replacing Hydraulic Oil Filter
Steps for replacing the hydraulic oil filter.
Hydraulic Lines and Fittings
Information on inspecting and maintaining hydraulic lines and fittings.
SAE Flare Connections
Details on maintaining SAE flare connections.
SAE Straight Thread O-Ring Seal
Procedures for maintaining O-ring seals.
Torque Information
Provides standard torque data for hydraulic tubes and fittings.
Checking Traction Neutral
Procedures for checking traction neutral setting.
Checking Full Traction Speed
Procedures for checking full traction speed.
Inspecting Traction Pedal Friction Wheel (If Applicable)
Inspecting the traction pedal friction wheel.
Special Tools
Electrical Tester
Description of the electrical tester tool.
High and Low Pressure Test Gauges (Local Purchase)
Description of pressure test gauges.
Skin-Over Grease
Description of skin-over grease.
Tester with Pressure and Flow Capabilities
Description of a tester with pressure and flow capabilities.
Electrical System
Troubleshooting
General troubleshooting for the electrical system.
Gasoline Models:
Operational components for gasoline models.
Diesel Models:
Operational components for diesel models.
Hour Meter
Function and use of the hour meter.
Fuel Gauge
Function of the fuel gauge.
Oil Pressure Warning Light
Function of the oil pressure warning light.
Ammeter
Function of the ammeter.
Temperature Swichgage® and Reset Button
Operation of the temperature gauge and reset button.
Ignition Switch
Operation of the ignition switch.
Glow Plug Switch and Indicator
Operation of the glow plug switch and indicator.
Circuit Breaker (40 Amp)
Information about the circuit breaker.
Wiring Schematics
Groundsmaster 72° Gasoline
Wiring schematic for gasoline models.
Groundsmaster 72° Diesel
Wiring schematic for diesel models.
Periodic Maintenance Battery
Servicing The Battery—Gasoline Models
Maintenance procedures for the battery on gasoline models.
Servicing The Battery—Diesel Models
Maintenance procedures for the battery on diesel models.
Verify Interlock System Operation
Procedures for checking the interlock system.
Electrical System Tests
Ignition Switch
Testing procedures for the ignition switch.
Seat Switch
Testing procedures for the seat switch.
Terminal Voltage Test
Testing battery voltage.
Specific Gravity Test (Gasoline Models Only)
Testing battery specific gravity.
Fuel Stop Solenoid—Diesel Units Only
Testing the fuel stop solenoid.
Fuel Stop Control Unit Assembly
Testing the fuel stop control unit.
Circuit Testing Procedure for Control Unit Assembly
Procedures for testing the control unit circuit.
Fuel Gauge Sending Unit
Testing the fuel gauge sending unit.
Electrical System Repair
Replacing PTO Switch
Procedures for replacing the PTO switch.
Replacing Seat Switch
Procedures for replacing the seat switch.
Replacing Traction Switch
Procedures for replacing the traction switch.
Differential
Differential and Axle Form the Final Drive of the Power Train
Overview of the differential and axle function.
Torque Value Chart
Torque values for differential components.
Wheels and Tires
Periodic Maintenance
Maintenance for wheels and tires.
Front Wheel Bearings
Maintenance of front wheel bearings.
Rear Wheel Bearings
Maintenance of rear wheel bearings.
Tires
Inspection and maintenance of tires.
Traction Unit Wheel/Tire Service
Service procedures for traction unit wheels and tires.
Repairing Flat Tires or Blow-Outs
Procedures for repairing flat tires or blow-outs.
Repairing Front Wheel Bearings
Procedures for repairing front wheel bearings.
Replacing or Repacking Front Wheel Bearings
Procedures for replacing front wheel bearings.
Adjusting Rear Wheel Bearings
Procedures for adjusting rear wheel bearings.
Adjusting Rear Wheel Toe-In
Procedures for adjusting rear wheel toe-in.
Rear Wheel Bearings
Procedures for rear wheel bearings.
Servicing Front Castor Wheels and Bearings
Servicing front castor wheels and bearings.
Cutting Unit Wheel Service
Service for cutting unit wheels.
Steering System
Lubrication
Lubrication procedures for the steering system.
Periodic Maintenance
Routine maintenance for the steering system.
Inspection
Inspection procedures for the steering system.
Adjustments
Adjustment procedures for the steering system.
Repair Instructions
General repair procedures for the steering system.