Western Global 500 Manual
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Western Global 500 Manual

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STATIC TANK
250, 500, 1000, 1800FCP
WM006

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Summary of Contents for Western Global 500

  • Page 1 STATIC TANK 250, 500, 1000, 1800FCP WM006...
  • Page 2 WHY WESTERN? WITH AN INNOVATIVE RANGE OF SOLUTIONS BACKED BY A TEAM OF INDUSTRY EXPERTS, WESTERN GLOBAL FOCUSES ON MAKING YOU MORE PRODUCTIVE, MORE EFFICIENT AND ULTIMATELY MORE PROFITABLE.

  • Page 3: Table Of Contents

    Contents INTRODUCTION ........................ 1 DESCRIPTION ........................2 SIGN-OFF FORM........................ 3 IDENTIFICATION MARKS ....................4 UNIT SPECIFICATION ......................6 SAFETY ..........................7 ACCESS AND SECURITY ....................11 CABINET OVERVIEW ....................... 12 CENTRE OF GRAVITY ....................... 13 LIFTING & HANDLING ..................... 17 FILLING THE FCP ......................

  • Page 4: Introduction

    Western Global reserves the right to alter product specifications without prior notice or obligation Western Global Tanks are design approved under various Global / International / National / Regional standards of safety Speak to your local / regional Western Global office for applicable standards.

  • Page 5: Description

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 DESCRIPTION FCP – Static Fuel Tank The FCP range of fuel tanks have been designed to enable safe storage of • Flammable & Combustible fluids The FCP can be used as an auxiliary fuel tank, feeding generators etc., and for •...

  • Page 6: Sign-Off Form

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 SIGN-OFF FORM • The equipment provider should follow the general Safety Standards • Anyone who will be using and/or maintaining the tank must read and clearly understand ALL Safety, Usage and Maintenance information in this manual •...

  • Page 7: Identification Marks

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 IDENTIFICATION MARKS Each tank is supplied with 3 unique identification numbers. 1. Western Serial Number 2. Manufacturing Serial Number 3. UL/ULC Serial Number 1, Western Serial Number The UN IBC Plate is located on the external of the tank (front or Side near the cabinet area 2, Manufacturing Serial Number...
  • Page 8 WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 3, UL/ULC Serial Number The UL Plate is located on the external of the tank (front or Side near the cabinet area Record your serial numbers here Western Data-plate Serial Number Manufacturing Serial Number UL/ULC Data plate Serial Number Plant Number*...

  • Page 9: Unit Specification

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 UNIT SPECIFICATION Capacities / Dimensions Capacity Model Litres US Gallon Imp. Gallon Nominal Nominal Nominal FCP250 FCP500 2000 1900 FCP1000 3846 3654 1016 FCP1800 7048 6696 1862 1769 1550 1472 Weight Model TARE GROSS...

  • Page 10: Safety

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 SAFETY Before using this equipment and to avoid personal injury, carefully read and understand these instructions.
  • Page 11 WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 General If there is anything you do not understand, contact your supplier for advice • • The unit must be operated by authorised personnel only • This unit must not be moved, filled, maintained or operated by persons who are under the influence of alcohol or drugs, tired or unwell You MUST perform a risk assessment before using this equipment to ensure •...
  • Page 12 WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 Limitations of use The FCP is designed for the safe storage of noncorrosive, stable flammable • and combustible liquids that have a specific gravity not exceeding 1.0 in aboveground applications UL 142 Listed tanks are intended for installation in accordance with a •...
  • Page 13 WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 Venting Each unit has 2 common vents installed; these are in the Cab Area of the tank. IMPORTANT: Do not operate the unit if these vents are damaged or missing 2” Pressure Vacuum Vent – Allows movement of air into the unit at low •...

  • Page 14: Access And Security

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 ACCESS AND SECURITY Access to the Cab Area The cabinet hatch is constructed of a heavy-duty steel, care should be taken • when opening or closing • The cabinet hatch should be kept closed when the FCP is not being used to protect the fittings and containment area from weather conditions.

  • Page 15: Cabinet Overview

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 CABINET OVERVIEW Standard Unit 1. 1” Feed 2. 3” Fill Point 3. 2” Pressure / Vacuum Vent 4. 2 x 1.5” Spare Ports 5. Emergency 2” Vent Ports 6. ¼” Roll Over Vent 7.

  • Page 16: Centre Of Gravity

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 CENTRE OF GRAVITY FCP250 Centre of Gravity Center Of Gravity X (mm) Y (mm) Z (mm) Empty Full Based on empty tank.
  • Page 17 WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 FCP500 Centre of Gravity Centre Of Gravity X (mm) Y (mm) Z (mm) Empty 1035 Full 1076 Based on empty tank.
  • Page 18 WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 FCP1000 Centre of Gravity Centre Of Gravity X (mm) Y (mm) Z (mm) Empty 1100 1088 Full 1099 1134 Based on empty tank.
  • Page 19 WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 FCP1800 Centre of Gravity Centre Of Gravity X (mm) Y (mm) Z (mm) Empty 1046 1918 Full 1046 1966 Based on empty tank.

  • Page 20: Lifting & Handling

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 LIFTING & HANDLING IMPORTANT: Always prepare a Lifting Plan/Risk Assessment. By Forklift / Tele-handler • Each FCP is fitted with forklift pockets which are designed to allow the FCP to be raised by a forklift/tele-handler. The FCP can be lifted from all 4 sides. This must be considered in your risk assessment It is important that the total gross weight of the FCP is not more than half •...

  • Page 21: Filling The Fcp

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 Positioning Where the FCP is to be permanently positioned for use (long or short term) it is important that certain aspects are considered You should make sure that both supplying vehicle and receiving vehicle have •...

  • Page 22: Dispensing Fuel

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 DISPENSING FUEL There are two options available for dispensing/supplying fuel. Either manually via a fuel pump and nozzle or by direct coupling to the equipment such as a generator. • By Fuel Pump - For the information about any pump system fitted to this FCP, please refer to documents supplied with the pump.

  • Page 23: Strapping Charts

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 STRAPPING CHARTS FCP250 Fuel Level Fuel Level Fuel Level Depth (cm) Depth (in) (Litre) (US-Gallon) (Imp Gallon) 10.2 11.8 13.4 15.0 16.5 18.1 19.7 21.3 22.8 24.4 26.0 27.6 29.1 30.7 32.3 33.9 35.4...
  • Page 24 WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 FCP500 Fuel Level Fuel Level Fuel Level Depth (cm) Depth (in) (Litre) (US-Gallon) (Imp Gallon) 0.79 2.36 3.94 5.51 7.09 8.66 10.24 11.81 13.39 14.96 16.54 18.11 19.69 1029 21.26 1111 22.83 1192 24.41...
  • Page 25 WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 FCP1000 Fuel Level Fuel Level Fuel Level Depth (cm) Depth (in) (Litre) (US-Gallon) (Imp Gallon) 0.79 2.36 3.94 5.51 7.09 8.66 10.24 1138 11.81 1313 13.39 1488 14.96 1663 16.54 1837 18.11 2010 19.69...
  • Page 26 WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 FCP1800 Fuel Level Fuel Level Fuel Level Depth (mm) Depth (In) (Litre) (US Gallon) (Imp Gallon) 0.79 156.0 41.2 34.3 2.36 469.0 123.9 27.2 3.94 782.0 54.4 45.3 5.51 1095.0 289.3 240.9 7.09 1408.0...

  • Page 27: Maintenance And Service Schedule

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 MAINTENANCE AND SERVICE SCHEDULE V = Visual inspection P = Physical Check L = Lubricate R = Replace Reference / Item Daily Weekly Monthly 6 Monthly Yearly Other Comments General Check site and Housekeeping tank.

  • Page 28: Recomended Inspection / Maintenance

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 RECOMENDED INSPECTION / MAINTENANCE Western recommend that the owner of the FCP carries out regular inspection. This is for guidance only. IMPORTANT: Always follow local or preventive schedules Every 2 ½ years External inspection •...

  • Page 29: Inner Tank Removal

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 INNER TANK REMOVAL For periodic inspection and maintenance, you may be required to remove the inner tank from the outer tank. Follow local Health and Safety rules when carrying out this operation. IMPORTANT - Ensure the tank is empty before lifting.
  • Page 30 WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 4. Using a 4-leg lifting chain attached to each corner carefully remove the inner tank To re-install the inner tank into the containment, follow steps 1 – 4 in reverse. Always ensure the bolts are torqued. Typical Lifting Eye M22...

  • Page 31: Torque Settings

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 TORQUE SETTINGS Nuts and Bolts If the tank is required to be dismantled and re-assembled the tank nuts and bolts used are required to be torqued, torque settings are shown in the table below. Metric Torque Specifications Typical Maximum Tightening Torque Nm (lb ft) Size...

  • Page 32: Environmental Responsibility

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 ENVIRONMENTAL RESPONSIBILITY Correct and considerate management of Flammable & Combustible fluids, its storage and transfer are the responsibility of everyone who operates or maintains this equipment. All necessary precautions should be made to prevent spills and subsequent pollution of the environment.

  • Page 33: Trouble-Shooting

    Below we have listed common problems, causes and solutions that you may encounter. If a problem is difficult to solve, even after having read through this trouble- shooting section, please call your local Western Global distributor or dealer. Before you call, please have the tanks Identification Marks...

  • Page 34: Warranty

    WM006 FCP250, 500, 1000, 1800 V1 EN Feb 2020 WARRANTY The Company undertakes to replace or repair, free of charge, any defect which Company considers to be due to faulty workmanship or material within 36 months (or otherwise stated) of the sale date, except for: Defects arising from neglect, misuse or unauthorised modifications.
  • Page 35 NEED MORE INFORMATION? • Product Details and Specifications • Accessories and Support Information • Company News & Updates VISIT WESTERN-GLOBAL.COM...
  • Page 36 All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior permission of Western Global Ltd...

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