Table of Contents
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019
Contents
INTRODUCTION .................................................................................................... 2
DESCRIPTION ........................................................................................................ 3
IDENTIFICATION MARKS ....................................................................................... 4
SIGN-OFF FORM.................................................................................................... 6
UNIT SPECIFICATION ............................................................................................. 7
Capacities / Dimensions ....................................................................................................... 7
SAFETY ................................................................................................................. 8
General ................................................................................................................................. 8
Limitations of use ............................................................................................................... 11
Safe practice ....................................................................................................................... 11
Earthing point..................................................................................................................... 11
Venting ............................................................................................................................... 12
ACCESS AND SECURITY ....................................................................................... 13
Access ................................................................................................................................. 13
Security .............................................................................................................................. 13
CENTRE OF GRAVITY ........................................................................................... 14
CAB OVERVIEW (Standard Unit) .......................................................................... 17
LIFTING ............................................................................................................... 19
By Forklift / Tele-handler .................................................................................................... 19
Positioning ......................................................................................................................... 20
FILLING THE FCP .................................................................................................. 21
DISPENSING FUEL ............................................................................................... 21
TRANSPORTING .................................................................................................. 22
STRAPPING CHARTS ............................................................................................ 23
MAINTENANCE AND SERVICE SCHEDULE ............................................................ 26
RECOMMENDED INSPECTION - MAINTENANCE................................................... 27
Every 2 ½ years ................................................................................................................... 27
Every 5 years ...................................................................................................................... 27
Record Keeping .................................................................................................................. 27
TORQUE SETTINGS .............................................................................................. 30
Bolts ................................................................................................................................... 30
Hydraulic Fittings ................................................................................................................ 32
ENVIRONMENTAL RESPONSIBILITY ..................................................................... 33
SPILLS ................................................................................................................. 34
CONTAINMENT ................................................................................................... 34
DISPOSAL ........................................................................................................... 34
TROUBLE SHOOTING........................................................................................... 35
WARRANTY ........................................................................................................ 36
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Summary of Contents for Western Global FCP250
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Page 1: Table Of Contents
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 Contents INTRODUCTION ....................2 DESCRIPTION ......................3 IDENTIFICATION MARKS ..................4 SIGN-OFF FORM....................6 UNIT SPECIFICATION ..................... 7 Capacities / Dimensions ....................... 7 SAFETY ......................... 8 General ..........................8 Limitations of use ....................... 11 Safe practice ........................ -
Page 2: Introduction
By understanding and following the information and procedures • in this manual, your Western Global FCP will give you many years of safe use • Certain information in this manual is governed by law and is subject to change without prior notice. -
Page 3: Description
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 DESCRIPTION FCP – Static Fuel Tank The FCP range of fuel tanks have been designed to enable safe storage • Flammable & Combustible fluids The FCP can be used as an auxiliary fuel tank, feeding generators etc., •... -
Page 4: Identification Marks
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 IDENTIFICATION MARKS Each tank is supplied with 3 identification numbers. 1. Western-Plate - Serial Number 2. Manufacturing Serial Number 3. UL/ULC Data Plate - Serial Number 1. Western-Plate Serial Number 2. Manufacturing Serial Number Tank number is positioned in the cab area and will be permanently attached to the main tank. - Page 5 WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 3. UL/ULC Data Plate Serial Number Record your serial numbers here Western Serial Number Manufacturing Serial Number UL/ULC Data Plate Serial Number Plant Number* *Optional customer serial/plant/fleet number...
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Page 6: Sign-Off Form
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 SIGN-OFF FORM Anyone who will be using and/or maintaining the tank must read • and clearly understand ALL Safety, Usage and Maintenance information in this manual • Periodic reviews of SAFETY and OPERATION should be standard... -
Page 7: Unit Specification
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 UNIT SPECIFICATION Capacities / Dimensions Capacity Model Litres US Gallon Imp. Gallon Nominal Nominal Nominal FCP250 FCP500 2000 1900 FCP1000 3846 3654 1016 FCP1800 7048 6696 1862 1769 1550 1472 Weight Model TARE... -
Page 8: Safety
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 SAFETY General Before using this equipment and to avoid personal injury, carefully read and understand these instructions. - Page 9 WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 If there is anything you do not understand, contact the supplier for • advice Authorised personnel only • This unit must not be moved, filled, maintained or operated by • persons who are under the influence of alcohol or drugs, tired or...
- Page 10 WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 Authorised Access No Smoking No Open Flames Only Wear Safety Glasses Wear Safety Helmet Wear Ear Protection Wear Safety Shoes Wear Safety Gloves Wear Coveralls NOTE: Please check with the local authority for any further site requirements...
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Page 11: Limitations Of Use
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 Limitations of use • The FCP is designed for the safe storage of Flammable & Combustible fluids • Each unit can store up to a maximum of 95% of its stated Nominal capacity Safe practice The storage and dispensing of Flammable &... -
Page 12: Venting
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 Venting Each unit has 2 common vents installed; these are in the Cab Area of the tank. • 2” Pressure Vacuum Vent – Allows movement of air into the unit at low pressure during the pumping process and allows air out of... -
Page 13: Access And Security
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 ACCESS AND SECURITY Access Access to the Cab Area • The access lid is of a heavy-duty steel construction, care should be taken when opening or closing The hatch should be kept closed when the FCP is not being used to •... -
Page 14: Centre Of Gravity
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 CENTRE OF GRAVITY FCP250 Centre of Gravity Based on empty tank. - Page 15 WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 FCP500 Centre of Gravity Based on empty tank.
- Page 16 WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 FCP1000 Centre of Gravity Based on empty tank.
- Page 17 WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 FCP1800 Centre of Gravity Based on empty tank.
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Page 18: Cab Overview (Standard Unit)
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 CAB OVERVIEW (Standard Unit) 1. 1” Feed 2. 3” Fill Point 3. 2” Pressure / Vacuum Vent 4. 2 x 1.5” Spare Ports 5. Emergency 2” Vent Ports 6. ¼” Roll Over Vent 7. -
Page 19: Lifting
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 LIFTING Always prepare a lifting plan. LIFT EMPTY ONLY By Forklift / Tele-handler • Each FCP is fitted with forklift pockets which are designed to allow the FCP to be raised by a forklift/tele-handler. The FCP can be lifted from all 4 sides. -
Page 20: Positioning
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 WARNING Do not allow anyone under the raised load at any time or for any reason. Positioning Where the FCP is to be permanently positioned for use (long or short term) it is important that certain aspects are considered You should make sure that both supplying vehicle and receiving •... -
Page 21: Filling The Fcp
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 FILLING THE FCP DO NOT FILL TANK WHEN DISPENSING IS IN OPERATION • UNIT Only fill the FCP to 95% of its nominal capacity See • SPECIFICATION • Filling should only be performed by a suitably trained person and only following a full risk assessment The FCP must be positioned on a firm level surface. -
Page 22: Transporting
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 TRANSPORTING NOTE: TRANSPORT EMPTY ONLY In transport ALL ports, valves and vents must be closed • Ensure pump is turned off • • Close and lock the access lid • The FCP must be secured firmly to its means of transport •... -
Page 23: Strapping Charts
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 STRAPPING CHARTS FCP250 Fuel Level Fuel Level Fuel Level Depth (cm) Depth (in) (Litre) (US-Gallon) (Imp Gallon) 10.2 11.8 13.4 15.0 16.5 18.1 19.7 21.3 22.8 24.4 26.0 27.6 29.1 30.7 32.3 33.9 35.4... - Page 24 WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 FCP500 Fuel Level Fuel Level Fuel Level Depth (cm) Depth (in) (Litre) (US-Gallon) (Imp Gallon) 0.79 2.36 3.94 5.51 7.09 8.66 10.24 11.81 13.39 14.96 16.54 18.11 19.69 1029 21.26 1111 22.83 1192 24.41...
- Page 25 WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 FCP1000 Fuel Level Fuel Level Fuel Level Depth (cm) Depth (in) (Litre) (US-Gallon) (Imp Gallon) 0.79 2.36 3.94 5.51 7.09 8.66 10.24 1138 11.81 1313 13.39 1488 14.96 1663 16.54 1837 18.11 2010 19.69...
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Page 26: Maintenance And Service Schedule
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 MAINTENANCE AND SERVICE SCHEDULE V = Visual inspection P = Physical Check L = Lubricate R = Replace Reference / Item Daily Weekly Monthly 6 Monthly Yearly Other Comments General Check site and Housekeeping tank. -
Page 27: Recommended Inspection - Maintenance
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 RECOMMENDED INSPECTION - MAINTENANCE Western recommend that the owner of the FCP carries out regular inspection. This is for guidance only. IMPORTANT: Always follow local or preventive schedules Every 2 ½ years External inspection •... - Page 28 WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 INNER TANK REMOVAL For periodic inspection and maintenance, you may be required to remove the inner tank from the outer tank. Follow local Health and Safety rules when carrying out this operation. IMPORTANT - Ensure the tank is empty before lifting.
- Page 29 WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 4. Using a 4-leg lifting chain attached to each corner carefully remove the inner tank To re-install the inner tank into the containment, follow steps 1 – 4 in reverse. Always ensure the bolts are torqued.
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Page 30: Torque Settings
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 TORQUE SETTINGS Bolts IMPORTANT: the spec given are for guidance only. CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and cap screws. Tighten all bolts to the torques specified in chart unless otherwise noted. - Page 31 WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 Metric Torque Specifications Typical Maximum Tightening Torque Nm (lb ft) Size (mm) Property Class Grade Grade Grade Grade 10.9 12.9 11.7 5.17 5.76 7.38 8.63 11.8 13.3 19.9 8.71 9.82 12.5 14.7 28.8 32.3...
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Page 32: Hydraulic Fittings
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 Hydraulic Fittings Tightening Taper Type Fittings 1. Check flare and flare seat for defects that might cause leakage. 2. Align tube with fitting before tightening. 3. Lubricate connection and hand tighten swivel nut until snug. -
Page 33: Environmental Responsibility
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 Tightening O ring Fittings* 1. Inspect O-ring and seat for dirt or obvious defects. 2. On angle fittings, back the lock nut off until washer bottoms out at top of groove. 3. Hand tighten fitting until back-up washer or washer face (if straight fitting) bottoms on face and O-ring is seated. -
Page 34: Spills
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 SPILLS Should a spill occur when emptying the containment, or when filling or transferring fuel, clear the spill as quickly as possible using absorbent material. Ideally, you should use a dedicated spill kit which will contain all the necessary items to retain and remove such a spill. -
Page 35: Trouble Shooting
Below we have listed common problems, causes and solutions that you may encounter. If a problem is difficult to solve, even after having read through this trouble shooting section, please call your local Western Global distributor or dealer. Before you call, please have the tanks... -
Page 36: Warranty
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 WARRANTY The Company undertakes to replace or repair, free of charge, any defect which the Company considers to be due to faulty workmanship or material within 36 months (or otherwise stated) of the sale date, except for: •...
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