Western Global 10TCGCAB Manual
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Western Global 10TCGCAB Manual

Transportable tank
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TRANSPORTABLE TANK (UN IBC 31A/Y)
10TCGCAB(G), 20TCGCAB(G), 27TCGCAB(G)
WM005

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Summary of Contents for Western Global 10TCGCAB

  • Page 1 TRANSPORTABLE TANK (UN IBC 31A/Y) 10TCGCAB(G), 20TCGCAB(G), 27TCGCAB(G) WM005...
  • Page 2 WHY WESTERN? WITH AN INNOVATIVE RANGE OF SOLUTIONS BACKED BY A TEAM OF INDUSTRY EXPERTS, WESTERN GLOBAL FOCUSES ON MAKING YOU MORE PRODUCTIVE, MORE EFFICIENT AND ULTIMATELY MORE PROFITABLE.

  • Page 3: Table Of Contents

    Contents INTRODUCTION ....................1 DESCRIPTION ......................2 SIGN-OFF FORM....................3 IDENTIFICATION MARKS ..................4 UNIT SPECIFICATION ..................... 6 SAFETY ......................... 7 ACCESS AND SECURITY ..................11 CABINET OVERVIEW ................... 12 CENTRE OF GRAVITY ................... 14 LIFTING & HANDLING ..................17 FILLING THE TCGCAB(G) ..................

  • Page 4: Introduction

    Western Global reserves the right to alter product specifications without prior notice or obligation Western Global Tanks are design approved under various Global / International / National / Regional standards of safety Speak to your local / regional Western Global office for applicable standards.

  • Page 5: Description

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 DESCRIPTION UN IBC 31A/Y – (IBC) Intermediate Bulk Container The TCGCAB(G) range of tanks have been designed to enable safe storage and transportation of Class 3 Flammable & Combustible fluids. • The TCGCAB(G) conforms to UN/ADR, CDG Regs (UK), US DOT, and Transport Canada which allows the transportation of the unit containing fuel on the highway/road.

  • Page 6: Sign-Off Form

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 SIGN-OFF FORM The equipment provider should follow the general Safety • Standards specified by the UN/DOT for the transport of packing Group II and Group III liquids. • Anyone who will be using and/or maintaining the tank must read and clearly understand ALL Safety, Usage and Maintenance information in this manual Periodic reviews of SAFETY and OPERATION should be standard...

  • Page 7: Identification Marks

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 IDENTIFICATION MARKS Each tank is supplied with 3 unique identification numbers. 1. UN IBC Serial Number 2. Manufacturing Serial Number 3. UL/ULC Serial Number 1, UN IBC Serial Number The UN IBC Plate is located on the external of the tank (front or Side near the cabinet area 2, Manufacturing Serial Number Tank number is positioned in the cab area and will be permanently attached to...
  • Page 8 WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 3, UL/ULC Serial Number The UL Plate is located on the external of the tank (front or Side near the cabinet area Record your serial numbers here UN IBC Data-plate Serial Number Manufacturing Serial Number UL/ULC Data plate Serial Number Plant Number* *Optional customer plant number...

  • Page 9: Unit Specification

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 UNIT SPECIFICATION Capacities / Dimensions Capacity Model Litres US Gallon Imp. Gallon Nominal Nominal Nominal 10TCGCAB(G) 20TCGCAB(G) 1830 1739 27TCGCAB(G) 2751 2613 Weight Model TARE GROSS TARE GROSS 10TCGCAB(G) 1572 1422 3466 20TCGCAB(G) 2530...

  • Page 10: Safety

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 SAFETY Before using this equipment and to avoid personal injury, carefully read and understand these instructions.
  • Page 11 WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 General • If there is anything you do not understand, contact your supplier for advice The unit must be operated by authorised personnel only • This unit must not be moved, filled, maintained or operated by •...
  • Page 12 WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 Limitations of use • The TCGCAB(G) is designed for the safe storage of Class 3 Flammable & Combustible fluids, on site or in transit Each unit should be filled up to a maximum of 95% of its stated •...
  • Page 13 WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 Venting Each unit has 2 common vents installed; these are in the Cab Area of the tank. IMPORTANT: Do not operate the unit if these vents are damaged or missing 2” Pressure Vacuum Vent – Allows movement of air into the unit at •...

  • Page 14: Access And Security

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 ACCESS AND SECURITY SAFETY. Ingress to the inner tank must only be carried out by trained personnel and after a full risk assessment has been carried out. Access to the inner tank For maintenance, inspection and cleaning, access can be made through the installed access lid located on the top of the tank.

  • Page 15: Cabinet Overview

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 CABINET OVERVIEW Standard EU Unit 1. 2” BSPP Fill Point 2. 3” NPTS Fill Point 3. 2” NPT Pressure / Vacuum Vent 4. Fuel Gauge 5. 1” Pump Feed 6. ¼” NPT Roll Over Vent...
  • Page 16 WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 Standard NA Unit 1. 2” NPT Plug 2. 3” NPTS Fill Point 3. 2” NPT Pressure / Vacuum Vent 4. Fuel Gauge 5. 1” Pump Feed 6. ¼” NPT Roll Over Vent...

  • Page 17: Centre Of Gravity

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 CENTRE OF GRAVITY 10TCGCAB(G) Centre of Gravity Center Of Gravity A (mm) B (mm) C (mm) Empty Full Based on empty tank.
  • Page 18 WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 20TCGCAB(G) Centre of Gravity Centre Of Gravity A (mm) B (mm) C (mm) Empty 1180 Full 1296 Based on empty tank.
  • Page 19 WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 27TCGCAB(G) Centre of Gravity Centre Of Gravity A (mm) B (mm) C (mm) Empty 1196 Full 1300 Based on empty tank.

  • Page 20: Lifting & Handling

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 LIFTING & HANDLING IMPORTANT: Always prepare a Lifting Plan/Risk Assessment. By Forklift / Tele-handler Each TCGCAB(G) is fitted with forklift pockets which are designed to • allow the TCGCAB(G) to be raised by a forklift/tele-handler. The TCGCAB(G) can be lifted from all 4 sides.
  • Page 21 WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 1. Lifting Points 2. Fork Pockets 1. Lifting Point LIFT HERE ONLY WARNING Do not allow anyone under the raised load at any time or for any reason. Use suitable tag lines to help control the movement of the unit and •...

  • Page 22: Filling The Tcgcab(G)

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 Positioning Where the TCGCAB(G) is to be permanently positioned for use (long or short term) it is important that certain aspects are considered You should make sure that both supplying vehicle and receiving • vehicle have safe and easy access to the TCGCAB(G) •...

  • Page 23: Dispensing Fuel

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 DISPENSING FUEL There are two options available for dispensing/supplying fuel. Either manually via a fuel pump and nozzle or by direct coupling to the equipment such as a generator. • By Fuel Pump - For the information about any pump system fitted to this TCGCAB(G), please refer to documents supplied with the pump.

  • Page 24: Stacking

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 The baffle plates run the width of the unit and are only effective if the tank is loaded correctly onto the trailer, truck etc. NOTE: always load the tank as shown below with the cabinet running in the direction of travel. When transporting ALL ports, valves, vents and openings must be closed STACKING...

  • Page 25: Strapping Charts

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 STRAPPING CHARTS 10TCGCAB(G) Fuel Level Fuel Level Fuel Level Depth (mm) Depth (In) (Litre) (US Gallon) (Imp Gallon) 12.2 10.2 24.5 20.4 36.8 30.7 49.1 40.9 61.4 51.1 11.8 73.6 61.3 13.8 85.8 71.5 15.7...
  • Page 26 WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 20TCGCAB(G) Fuel Level Fuel Level Fuel Level Depth (mm) Depth (In) (Litre) (US Gallon) (Imp Gallon) 22.8 19.0 45.8 38.1 68.8 57.3 91.9 76.5 114.9 95.6 11.8 137.8 114.8 13.8 160.8 133.9 15.7 183.9 153.1 17.7 207.0...
  • Page 27 WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 27TCGCAB(G) Fuel Level Fuel Level Fuel Level Depth (mm) Depth (In) (Litre) (US Gallon) (Imp Gallon) 35.4 29.5 71.1 59.2 106.8 88.9 142.5 118.6 178.1 148.3 11.8 213.7 178.0 13.8 249.3 207.6 15.7 1079 285.0 237.3 17.7...

  • Page 28: Maintenance And Service Schedule

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 MAINTENANCE AND SERVICE SCHEDULE V = Visual inspection P = Physical Check L = Lubricate R = Replace Reference / Item Daily Weekly Monthly 6 Monthly Yearly Other Comments General Check site and Housekeeping tank.

  • Page 29: Statutory Inspection And Maintenance

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 STATUTORY INSPECTION AND MAINTENANCE To retain the UN IBC approval , it is required that the owner of the TCGCAB(G) carries out regular inspections and ensures that a record of each inspection is kept. Where fault is found, the unit MUST be removed from service until the fault is rectified and the unit is retested successfully.

  • Page 30: Inner Tank Removal

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 INNER TANK REMOVAL For periodic inspection you may be required to remove the inner tank from the containment. Follow local Health and Safety rules when carrying out this operation. IMPORTANT - Ensure the tank is empty before lifting. 1.
  • Page 31 WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 4. Using a 4-leg lifting chain attached to each corner carefully remove the inner tank To re-install the inner tank into the containment, follow steps 1 – 4 in reverse. Always ensure the bolts are torqued. Typical Lifting Eye M22 Inner tank removed from containment...

  • Page 32: Torque Settings

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 TORQUE SETTINGS Nuts and Bolts If the tank is required to be dismantled and re-assembled the tank nuts and bolts used are required to be torqued, torque settings are shown in the table below. Metric Torque Specifications Typical Maximum Tightening Torque Nm (lb ft) Size...

  • Page 33: Environmental Responsibility

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 ENVIRONMENTAL RESPONSIBILITY Correct and considerate management of Flammable & Combustible fluids, its storage and transfer are the responsibility of everyone who operates or maintains this equipment. All necessary precautions should be made to prevent spills and subsequent pollution of the environment. Have in place a clear action plan to deal with accidental spill, no matter how small or large.

  • Page 34: Trouble-Shooting

    WM005 10-20-27TCGCAB(G)-EN Revision 1 Feb 2020 TROUBLE-SHOOTING Please call your local Western Global distributor or dealer if your problem persists. Please quote your Serial and Tank numbers PROBLEM CAUSE SOLUTION Connect power wires to correct power Pump will not No Power...
  • Page 35 NEED MORE INFORMATION? • Product Details and Specifications • Accessories and Support Information • Company News & Updates VISIT WESTERN-GLOBAL.COM...
  • Page 36 All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior permission of Western Global Ltd...

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