Table of Contents

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1004319A GB
OPERATING INSTRUCTIONS
ARTICULATED-LOADER
AL 65/75/95
Ahlmann Baumaschinen GmbH
D-24782 Büdelsdorf
Telefon 04331/351-325
Am Friedrichsbrunnen 2
Telefax 04331/351404

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Table of Contents
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Summarization of Contents

Fundamental Safety Instructions
General Safety Guidelines
Covers warnings, proper use, organizational measures, and personnel qualifications.
Safe Operation and Hazard Management
Details safe operation, special work procedures, and handling of hazards.
Transport, Towing, and Contractor Safety
Guidelines for transport, towing, and safety requirements for contractors.
Signs
Warning and Information Signs
Explains various warning and information signs used on the loader.
Fuses
Details the fuse boxes and their corresponding circuits.
Symbols and Control Diagrams
Explains control levers, hydraulic symbols, and travel direction.
Technical Data
AL 65 Specifications
Provides technical specifications for the AL 65 loader model.
AL 75 Specifications
Provides technical specifications for the AL 75 loader model.
AL 95 Specifications
Provides technical specifications for the AL 95 loader model.
Attachment Specifications
Details technical specifications for loader attachments across models.
Description
Overview of Loader Components
Identifies major components of the loader via a diagram.
Loader Systems and Functionality
Describes undercarriage, tires, steering, brakes, hydraulics, fuel, and air filter systems.
Operator Interface and Maintenance Features
Covers wheel changing, controls, instrument panel, seat, and cabin.
Operation
Pre-Operation Checks and Starting Procedures
Essential checks before start-up and steps for starting the engine.
Seasonal and Road Operation Guidelines
Measures for winter operation and safety for driving on public roads.
Working Procedures and Systems
Guidelines for working with the loader and using heating/ventilation.
Shutting Down and Operator Seat Adjustment
Procedures for stopping operation and adjusting the operator's seat.
Attachments
Mounting/Dismounting Standard Attachments
Steps for attaching and detaching buckets and fork-lifts without hydraulics.
Mounting/Dismounting Hydraulic Attachments
Steps for attaching/detaching multi-purpose buckets with hydraulic connections.
Attachment Applications and Warnings
Notes on multi-purpose bucket use and warnings for other attachments.
Rescue, Towing, Lashing, Lifting by Crane
Rescue and Towing Procedures
Instructions for rescuing and towing the loader with failed engine or drive.
Lifting by Crane Procedures
Instructions and safety precautions for lifting the loader using a crane.
Maintenance
Maintenance Plan and General Notes
Overview of maintenance points, intervals, fluid types, and general precautions.
Engine and Filter Maintenance
Procedures for engine oil, fuel prefilter, and air filter maintenance.
Axle, Gearbox, and Hydraulic System Maintenance
Procedures for checking/changing oil in axles, gearboxes, and hydraulic system.
Lubrication, Battery, Brakes, and Filters
Details on lubrication points, battery replacement, brake adjustment, and fresh air filter.
Malfunctions, Causes, and Remedies
Engine and Generator Malfunctions
Troubleshooting for engine not starting and generator issues.
Hydraulic, Steering, and Braking Issues
Remedies for bucket arm, pilot pressure, and steering effort problems.
Drive, Heating, and Hose Coupling Issues
Troubleshooting for drive/hydraulics, braking, heating, and hose connection faults.
Protection Against Theft
Identifying Features and Parking Procedures
Details on identifying features and steps for securely parking the loader.
Drive-Away Interlock System
Explanation of the electronic drive-away interlock system for security.
Appendices
Electrical Wiring Diagrams
Electrical wiring diagrams and component list for the loader.
Hydraulic Circuit Diagram
Diagram of the hydraulic system and its components.
Test Guidelines for Loaders
Guidelines for testing earth-moving machines (Schaufellader).

Table of Contents