Related Manuals for ahlmann AL 75
Summarization of Contents
Introduction to the Operating Manual
Preface: Product Overview
Describes the product range and machine reliability.
Understanding Operating Instructions
Describes the content of operating instructions.
Navigating the Manual
Interpreting Manual Explanations
Explains directional terms and optional equipment.
Illustration Reference Guide
Explains how to interpret illustration references.
Key Abbreviations
Lists abbreviations like UVV and StVZO.
Fundamental Safety Instructions
Understanding Warning Symbols
Explains NOTE, CAUTION, DANGER symbols.
Operational Safety Guidelines
Normal Operation Safety
Provides safety guidelines for standard operation.
Personnel Qualifications and Safety
Operator Eligibility Requirements
Outlines essential requirements for operators.
Special Dangers and Electrical Safety
Electrical Energy Safety Precautions
Covers fuse usage and electrical safety.
Overhead Line Clearance Requirements
Specifies safety distances from overhead lines.
Chemical and Environmental Safety
Handling Oils, Greases, and Chemicals
Safety regulations for using chemicals.
Fire and Toxic Hazard Warnings
Warnings for fuel handling and toxic substances.
Transport, Towing, and Restart
Hot Work Safety Precautions
Safety precautions for welding, burning, and grinding.
Towing and Transport Requirements
Conditions for towing and transport.
Contractor and Personnel Safety Management
Contractor Organizational Measures
Spare parts and fire extinguisher information.
Personnel Qualifications for Machine Operation
Requirements for personnel working with the machine.
Safety and Information Signs
Loader Identification and Cautionary Signs
Explains loader type plate and specific cautions.
Electrical System Components and Fuses
Fuse Box Layout and Ratings
Details fuse box layouts and amperage ratings.
Control Symbols and Lever Functions
Hydraulic Control Lever Operation
Explains symbols for working and auxiliary hydraulics.
Drive and Gear Stage Symbols
Explains symbols for travel direction and drive stages.
Technical Data and Specifications
Tire Pressure Recommendations
Lists tire sizes and recommended pressures.
Noise Emission Levels (AL 65)
Provides noise emission data for AL 65.
Noise Levels for AL 65 and AL 75
Details stationary and operational noise levels.
Noise Levels for AL 95
Provides noise emission data for AL 95.
AL 65 Technical Specifications
AL 65 Machine Dimensions and Weight
Details dimensions, weight, and lifting capacity.
AL 65 Engine and Power Details
Lists engine type, displacement, power, and starter specs.
AL 65 Alternator and Drive System
Provides alternator specs and hydrostatic drive stages.
AL 75 Technical Specifications
AL 75 Machine Dimensions and Capacity
Details machine dimensions, weight, and lifting capacity.
AL 75 Engine and Power Details
Lists engine type, displacement, power, and starter specs.
AL 75 Alternator and Drive System
Provides alternator specs and hydrostatic drive stages for 20/30 km/h models.
AL 95 Technical Specifications
AL 95 Machine Dimensions and Capacity
Details machine dimensions, weight, and lifting capacity.
AL 95 Engine and Power Details
Lists engine type, displacement, power, and starter specs.
AL 95 Alternator and Drive System
Provides alternator specs and hydrostatic drive stages for 20/30 km/h models.
AL 65 Attachments
AL 65 Bucket Dimensions Diagram
Diagram showing dimensions for AL 65 buckets.
AL 65 Bucket Specifications
Detailed specifications for standard, lightweight, and multi-purpose buckets.
AL 65 Fork-lift Attachment Dimensions
Diagram showing dimensions for fork-lift attachment.
AL 65 Lifting Hook Dimensions
Diagram showing dimensions for lifting hook.
AL 65 Fork-lift Attachment Specifications
Detailed specifications for fork-lift attachment.
AL 65 Lifting Hook Specifications
Detailed specifications for lifting hook.
AL 75 Attachments
AL 75 Bucket Dimensions Diagram
Diagram showing dimensions for AL 75 buckets.
AL 75 Bucket Specifications
Detailed specifications for standard, lightweight, and multi-purpose buckets.
AL 75 Fork-lift Attachment Dimensions
Diagram showing dimensions for fork-lift attachment.
AL 75 Lifting Hook Dimensions
Diagram showing dimensions for lifting hook.
AL 75 Fork-lift Attachment Specifications
Detailed specifications for fork-lift attachment.
AL 75 Lifting Hook Specifications
Detailed specifications for lifting hook.
AL 95 Attachments
AL 95 Bucket Dimensions Diagram
Diagram showing dimensions for AL 95 buckets.
AL 95 Bucket Specifications
Detailed specifications for standard, lightweight, and multi-purpose buckets.
AL 95 Fork-lift Attachment Dimensions
Diagram showing dimensions for fork-lift attachment.
AL 95 Lifting Hook Dimensions
Diagram showing dimensions for lifting hook.
AL 95 Fork-lift Attachment Specifications
Detailed specifications for fork-lift attachment.
AL 95 Lifting Hook Specifications
Detailed specifications for lifting hook.
Loader Component Overview
Main Loader Component Identification
Identifies main components of the loader with numbered labels.
Loader Operation
Pre-Start Operational Checks
Lists essential checks before starting the engine.
Diesel Engine Starting Sequence
Step-by-step instructions for starting the engine.
Engine Start Notes and Cold Weather Operation
Notes on engine starting issues and low-temperature operation.
Winter Operation Guidelines
Cold Start Warm-up Procedures
Advises on warming up the machine in cold temperatures.
Fueling for Cold Weather Operation
Recommends winter diesel fuel and additives.
Engine and Hydraulic Oil Change Procedures
Refers to manual sections for oil change procedures.
Driving on Public Roads
Windshield Washer System Anti-freeze
Recommends anti-freezing agent for the washer system.
Public Road Driving Requirements and Safety
Lists conditions and safety equipment for road use.
Safety Measures for Road Driving
Details precautions before driving on roads.
Loader Work Operation
Standard Work Execution with Drive Stages
Explains normal work execution using drive stages.
Speed Control for Special Tasks
Details using lower drive stages for sensitive control.
Optimizing Loader Performance
Explains how to achieve full performance through combined controls.
Cabin Climate Control System
Adjusting Airflow and Heater Settings
Describes how to adjust air amount and switch on the heater.
Stopping Loader Operation Safely
Loader Parking Procedure
Steps for parking the loader, including gradient precautions.
Diesel Engine Shutdown Procedure
Procedure for safely shutting down the engine.
Operator Compartment Features
Adjusting the Driver's Seat
Describes seat suspension and adjustment features.
Operator's Cabin Functionality
Lists cabin features like ROPS, doors, wipers, and ventilation.
Wheel Changing Procedure
Preparation and Safety for Wheel Change
Safety precautions and initial steps for changing a wheel.
Step-by-Step Wheel Replacement
Detailed steps for removing and installing a wheel.
Loader Controls and Interfaces
Main Controls: Switch, Pedals, Horn
Identifies multifunction switch, pedals, and horn.
Controls Left of Operator Seat
Lists components like valves, switches, and release levers.
Controls Right of Operator Seat
Identifies pilot valves, parking brake lever, and drive switch.
Instrument Panel Layout and Indicators
Instrument Panel Component Identification
Identifies switches, buttons, gauges, and indicators on the panel.
Attachments and Accessories
Mounting Standard Bucket Without Hydraulics
Step-by-step guide for mounting a standard bucket.
Dismounting Standard Bucket Without Hydraulics
Step-by-step guide for dismounting a standard bucket.
Fork-lift Attachment Mounting and Dismounting
Notes on mounting and dismounting fork-lift attachment.
Lifting Hook Mounting and Dismounting
Notes on mounting and dismounting lifting hook.
Attachments with Hydraulic Connections
Mounting Multi-purpose Bucket with Hydraulics
Steps for mounting a multi-purpose bucket with hydraulic connection.
Dismounting Multi-purpose Bucket with Hydraulics
Steps for dismounting a multi-purpose bucket with hydraulic connection.
Applications of the Multi-purpose Bucket
Describes uses like peeling, scraping, and grabbing.
Using Other Attachments Safely
Guidelines for Using Non-Approved Attachments
Emphasizes using only manufacturer-approved attachments.
Rescue, Towing, Lashing, and Crane Lifting
General Loader Rescue and Towing Procedures
General notes on towing procedures for failed engine or drive.
Towing Loader with Engine Failure
Detailed steps for towing when the engine has failed.
Towing Preparations and Securing Loader
Steps for securing the loader and attaching tow bar.
Hydrostatic Drive Setup for Towing
Procedure to set the drive motor to free oil flow.
Towing Speed and Distance Limitations
Important safety limits for towing.
Towing Loader with Drive System Failure
Detailed steps for towing when the drive has failed.
Drive Failure Towing Preparation Steps
Steps for preparing the loader for towing with drive failure.
Lifting the Loader by Crane
Loader Preparation for Crane Lifting
Steps to prepare the loader for lifting by crane.
Crane Lifting Points and Gear Requirements
Specifies lifting points, gear alignment, and capacity.
Maintenance Schedule and Specifications
Maintenance Points Checklist
Lists maintenance tasks by category and interval.
Lubrication and Fluid Specifications
Details oils, greases, and fluid types required.
General Maintenance Guidelines and Safety
Critical Maintenance Safety Precautions
Critical safety instructions before performing maintenance.
General Maintenance Notes and Cautions
General notes on oil changes and checks.
Specific Maintenance Tasks
Checking Engine Oil Level
Instructions for checking engine oil.
Engine Oil Change Procedure
Refers to engine manual for oil change.
Fuel Prefilter Replacement Intervals
Details on prefilter replacement intervals.
Safety Cartridge Replacement Guide
Checking Front Axle Oil Level
Procedure to check front axle oil level.
Checking Rear Axle Oil Level
Checking Rear Axle Oil Level (Slow Loader)
Procedure for checking rear axle oil on slow loaders.
Checking Rear Axle Oil Level (Fast Loader)
Procedure for checking rear axle oil on fast loaders.
Changing Rear Axle Oil
Changing Rear Axle Oil (Slow Loader)
Steps for changing rear axle oil on slow loaders.
Changing Rear Axle Oil (Fast Loader)
Steps for changing rear axle oil on fast loaders.
Lubrication Points and Procedures
Lubricating Door and Hood Hinges
Details lubrication for cabin and engine hood hinges.
Lubricating Multi-purpose Bucket Bolts
Specifies lubrication for bucket bearing bolts.
Troubleshooting and Malfunctions
Engine and Generator Malfunctions
Lists common engine and generator malfunctions and remedies.
Bucket Arm and Steering Issues
Addresses issues with bucket arm movement and steering effort.
Drive, Hydraulic, and Brake System Faults
Covers defects in drive, hydraulics, and braking systems.
Heating/Ventilation and Hose Coupling Problems
Addresses heating/ventilation failure and hose coupling problems.
Theft Protection Measures
Loader Identification Features for Theft Prevention
Details type plates and FIN numbers for identification.
Secure Loader Parking Procedures
Steps for parking the loader securely.
Drive-Away Interlock Transponder System
Explains the transponder system and its advantages.
Electrical Wiring Diagrams
Wiring Diagram - Part 1
Schematic of electrical connections.
Wiring Diagram - Part 2
Continuation of the electrical schematic.
Wiring Diagram Component List (Items 01-63)
Lists electrical components by item number.
Wiring Diagram Component List (Items 64-107)
Lists remaining electrical components.
Hydraulic Circuit Diagram
Hydraulic Circuit Diagram Components List
Lists components in the hydraulic circuit.
Shovel Loader Inspection Guidelines
Inspection Checklist: Basic Structure
Part of the inspection form for basic structure.
Inspection Checklist: Cab and Handles
Part of the inspection form for cab and handles.
Inspection Checklist: Work Equipment and Drive
Part of the inspection form for work equipment and drive.
Inspection Checklist: Hydraulic and Pneumatic Systems
Part of the inspection form for hydraulic and pneumatic systems.
Inspection Checklist: Electrical System and Controls
Part of the inspection form for electrical system and controls.
Inspection Checklist: General Items and Safety
Part of the inspection form for general items like shields and tools.
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