Table of Contents
Troubleshooting
Related Manuals for Omax JetMachining Center 80X
Summarization of Contents
About this Manual
Purpose of the Manual
Explains the scope and objective of the operator's guide for the OMAX JetMachining Center.
Intended Audience
Defines the expected user knowledge for operating the OMAX JetMachining Center.
Supporting Documentation
Lists other documentation provided with OMAX equipment alongside this manual.
Manual Organization
Outlines the structure and content covered in each chapter of the operator's guide.
Chapter 1 Safety First
Safety Labels Overview
Details the safety labels on OMAX JetMachining Centers, their locations, and meanings.
General Safety Precautions
Emphasizes essential safety precautions for operating and maintaining the OMAX equipment.
Equipment Safety Features
Describes the built-in safety features of the OMAX equipment for operator protection.
Chapter 2 Introduction
OMAX High-pressure Water Pump
Introduces the OMAX variable speed, high-pressure pump and its function.
Pump Components Identification
Identifies key components of the OMAX high-pressure pump from various views.
Control Panel Switches and Functions
Explains the main power, charge pump, and emergency stop switches on the control panel.
OMAX JetMachining Center Overview
Provides a general description of the OMAX JetMachining Center and its models.
PC Controller Description
Details the personal computer controller, including its software and hardware components.
Available OMAX JetMachining Center Accessories
Lists and briefly describes optional accessories for the OMAX JetMachining Center.
Chapter 3 Operation
Operating the High-Pressure Pump
Provides instructions and safety warnings for operating the high-pressure pump.
Starting the Pump Unit
Details the step-by-step procedure for starting the OMAX pump unit.
Stopping the Pump
Explains the procedure for safely stopping the pump operation.
Emergency Shutdown Procedures
Outlines the immediate actions required during an emergency shutdown.
OMAX JetMachining Center Overview
Provides a general introduction to abrasivejet machining and the OMAX system.
The OMAX Software Suite
Describes the OMAX software, including Layout, Make, and Interactive Reference.
Effective Cutting Techniques
Offers tips and best practices for achieving effective and efficient cutting.
Setting Soft Limits for Machine Motion
Explains how to configure software limits to restrict nozzle movement on the cutting surface.
Chapter 4 Maintenance
Pump Maintenance Procedures
Details general maintenance tasks for the OMAX pump, including lubrication and oil changes.
Routine Maintenance Schedule
Provides a schedule of regular maintenance tasks for the pump wet-end.
JetMachining Center Maintenance Schedule
Outlines periodic maintenance activities for the table, PC controller, and nozzle.
Rebuilding the Nozzle Assembly
Provides step-by-step instructions for disassembling, cleaning, and reassembling the nozzle.
Dump Orifice Maintenance
Explains the importance and procedures for maintaining the dump orifice.
Troubleshooting the OMAX Pump
Display Screen Fault Messages
Lists and explains fault messages that appear on the pump's keypad display.
Common Pump Faults and Causes
Identifies potential pump faults and their likely causes for diagnosis.
Low Pump Output Pressure Issues
Provides troubleshooting steps for low output pressure from the OMAX pump.
Pump Power and Start-up Problems
Addresses issues related to no power at the pump unit and the pump not starting.
Troubleshooting the OMAX JetMachining Center
Machine Motion Issues
Diagnoses problems related to nozzle movement and axis operation.
Machining Quality Problems
Addresses common issues affecting the quality of machined parts.
Poor Surface Finish Diagnostics
Covers causes and solutions for poor surface finish on cut parts.
Software and System Errors
Troubleshoots issues related to OMAX software, keyboard, mouse, and system errors.
Nozzle and Abrasive System Issues
Addresses problems related to the nozzle, abrasive flow, and jet stream quality.
Consumable Parts Identification
Miscellaneous Recommended Items
Lists additional items recommended for supporting OMAX machine operation.
Chapter 5 Customer Support
Contacting OMAX Customer Service
Provides contact information for OMAX Customer Service for technical support and parts ordering.
Ordering OMAX Parts
Details the process and required information for ordering replacement parts from OMAX.
Returning Parts Procedures
Explains the procedures for returning parts for credit, repair, or due to errors.
Chapter 6 OMAX Glossary
Abrasive Properties
Defines abrasive material used in waterjet cutting and its flow rate.
Abrasivejet Machining Tool
Explains the abrasivejet as a machining tool combining water and abrasive.
Fixturing Techniques
Describes the process of securing material to prevent movement during machining.
Intelli-MAX Software Suite
Details OMAX's advanced software technologies for precision and speed.
Jewel Component Function
Defines the jewel as the orifice where the cutting stream originates.
Kerf Width Explained
Defines kerf as the width of the cut made by the abrasivejet.
Layout CAD Program
Describes the OMAX CAD program used for building drawings for machining.
Mixing Tube Functionality
Explains the mixing tube's role in combining abrasive, water, and air.
Nozzle Assembly Components
Defines the nozzle and its components, often used synonymously with the mixing tube.
Offset Calculation for Precision
Explains tool offset as the shift from the tool path for precision cutting.
Pierce Process Definition
Defines piercing as the process of drilling start holes in material.
PSI Pressure Unit
Defines PSI as pounds per square inch, a common US unit for pressure.
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