Related Manuals for Gardner Denver ST75-100G2A
Summarization of Contents
Operating and Service Manual
Genuine Gardner Denver Parts and Support Services
Information on genuine parts, support, and distributor contact.
Warning, Prohibition, and Label Information
Safety warnings, prohibitions, and label meanings.
Safety Precautions
General safety guidelines for operating the compressor.
Section 1: General Information
Compressor Description and Principle
Details the compressor's design and compression mechanism.
Air Flow in the System
Explains the path of air through the compressor system.
Lubrication, Cooling, and Sealing
Describes the role of oil in lubrication, cooling, and sealing.
Section 2: Installation
General Installation and Lifting
Instructions for unit receipt, lifting, and location selection.
Cold Weather Installation
Guidelines for installing and operating in cold weather conditions.
Piping and Electrical
Details on water piping, series/parallel, electrical wiring, and grounding.
Section 3: Starting & Operating Procedures
Prestart-Up Instructions
Steps to take before initial startup of the unit.
Starting and Stopping the Unit
Procedures for starting and stopping the compressor unit.
Controller Operations and Settings
Guide to controller login, parameter setting, and operation.
Section 4: Controls & Instrumentation
AirSmart™ G2 Controller Overview
Description of the controller's keypad and functions.
System Components and Diagrams
Explanation of valves, sensors, and schematic diagrams.
Capacity Control and Wiring
Details on capacity control, starters, and wiring diagrams.
Section 5: Lubrication, Oil Cooler, Oil Filter & Separator
Compressor Oil System and Lubricants
Oil system function, recommended lubricants, and specifications.
Moisture and Temperature Effects
Effects of moisture and high temperatures on oil and system.
Oil Filter and Separator Maintenance
Procedures for oil filter replacement and separator inspection.
Oil Cooler and Water Control
Information on oil coolers, water control valves, and system checks.
Section 6: Air Filter
Heavy-Duty Air Filter Service
Maintenance and cleaning of the heavy-duty air filter.
Filter Element Life and Inlet Tube
Criteria for filter element replacement and inlet tube inspection.
Section 7: Coupling
Coupling Assembly and Alignment
Steps for assembling, aligning, and servicing the compressor coupling.
Section 8: Maintenance Schedule
Service Check List
Routine maintenance checks at various intervals.
Section 9: Troubleshooting
Common Symptoms and Causes
Lists common issues like failure to start, stops, unload, and cycling.
Oil Consumption and Temperature Issues
Addresses oil carryover and high discharge temperature problems.
Standard Warranty
Warranty Period and Coverage
Details warranty periods and covered components.
Warranty Exclusions and Disclaimers
Lists conditions voiding warranty and legal disclaimers.
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