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HR04-HR07 Models
User Handbook
(Original Instructions)
GB
CC1132751D
10/2018

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Table of Contents
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Summarization of Contents

1.0 Introduction
1.1 Customer Support
Information on obtaining support and contacting distributors.
1.2 Warranty Terms
Details of warranty coverage and exclusions for compressors.
1.3 Product Development
Hydrovane's policy on continuous product improvement.
1.4 Quality Standards
Compliance with BS EN ISO 9001 and European Directives.
1.5 Model Range
Overview of the HR04-HR07 vertical range compressors.
1.6 Product Terminology
Explanation of product code segments and terminology.
1.7 Warnings, Cautions and Notes
Identification of safety hazards and important notes.
2.0 Product Information
2.1 Health and Safety Precautions
Essential safety measures for operating and maintaining the compressor.
2.2 Compressor Performance
Factors affecting compressor performance and reliability.
2.3 Operating Temperatures
Recommended and maximum operating temperature ranges.
2.4 Noise Level
Consideration for positioning units where noise is a factor.
2.5 Technical Data HR04-HR07
Detailed specifications for HR04-HR07 compressor models.
3.0 Installation
3.1 Lifting and Handling
Safe procedures for moving the compressor unit.
3.2 Compressor Location
Guidelines for positioning the compressor for optimal operation.
3.3 Compressor Ventilation
Ensuring adequate airflow for cooling the compressor.
3.4 Electrical Connections
Safety precautions for electrical hookup by qualified electricians.
3.5 Electrical Installation
Detailed steps for safe electrical hookup and isolation.
3.6 Compressor Rotation
Procedure to ensure correct motor rotation direction.
3.7 RS Operation with other Compressors
Guidelines for integrating RS compressors with existing systems.
4.0 General Description
4.1 Compressor/Hypac
Overview of vertical HR04-HR07 compressors and hypac units.
4.3 Compressor Assembly
Detailed explanation of the compressor unit's components and layout.
4.4 Electronic Controller
Description of the controller's menus and settings.
5.0 Operating Instructions
5.1 Checking Procedure Before Starting
Essential checks before powering on the compressor.
5.2 Operator Control Keys
Explanation of the controller's buttons and their functions.
5.3 Status Display/Lights
Understanding the controller display and indicator lights.
5.4 Speed Indication (Variable Speed/RS)
Interpreting speed indicators for variable speed models.
5.5 Displaying Values
Navigating menus to view and change operational values.
5.6 Changing Values
Procedure for modifying controller settings and values.
5.7 Language Selection
How to change the display language on the controller.
5.8 Setting Time/Date (Timer)
Configuring the internal timer and date settings.
5.9 Starting Automatic Operation
How to start the compressor in automatic mode.
5.10 Starting Continuous Operation
How to start the compressor for continuous running.
5.11 Starting Regulated Speed/RS
Starting procedure for variable speed (RS) models.
5.12 Stopping All Models
Procedure for stopping all compressor models.
5.13 Emergency Stop
How to use the emergency stop function.
5.14 Compressor Vent Down
Information on the automatic compressor vent down system.
6.0 Adjustments
6.1 Compressor Control
Overview of controller parameters and system requirements.
6.2 Operation Selection
How to switch between automatic and continuous operation modes.
6.3 Operator Menus
Navigating operator menus to view and alter settings.
6.4 Pressure Adjustment
Procedure for adjusting pressure set points.
6.5 Pressure Control RS Compressors
Specific pressure adjustments for RS compressor models.
6.6 Servo Valve
Procedure for adjusting the servo valve for pressure control.
6.7 Setting Timer Units
Configuring timer units for automated operation.
7.0 Maintenance
7.1 Routine Service
Schedule and guidance for regular maintenance tasks.
7.2 Service Kits
Information on available service kits for maintenance.
7.3 Service Instructions
Critical safety instructions before performing maintenance.
7.4 Panel Removal
Steps for removing access panels for maintenance.
7.5 Oil Filling/Draining
Procedure for filling and draining compressor oil.
7.6 Oil Filter
Instructions for replacing the oil filter.
7.7 Air Filter
Instructions for replacing the air filter element.
7.8 Oil Separator
Instructions for replacing the oil separator.
7.9 Oil Cooler/Aftercooler
Cleaning procedure for the oil cooler and aftercooler matrix.
7.10 Cabinet Air Filter
Procedure for removing and refitting the cabinet air filter.
7.11 Electric Motor
Cleaning instructions for the electric motor.
7.12 Electrical Connections
Checks for electrical connections during maintenance.
7.13 Service Schedule
Overview of maintenance tasks based on time intervals.
8.0 Controller Messages
8.1 Status Messages
Understanding various status messages displayed by the controller.
8.2 Warning/Faults
Identifying and rectifying controller warnings and faults.

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