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Summary of Contents for Hydrovane HV04
- Page 1 User Handbook HV04 - HV45 Models (ACE) Stationary Air Compressors ST 16135-00 Iss E 05/2009...
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Page 3: Table Of Contents
Technical Data HV04-HV07 ........ - Page 4 Contents Contents (continued) LED Indicators (Fig 7.2) ..........19 Adjustments .
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Page 5: Introduction
Introduction Introduction Model Range IMPORTANT ! BEFORE INITIAL START-UP, ENSURE THE COMPRESSOR IS This Handbook relates to all ACE HV04-HV45 vertical range FILLED WITH A HYDROVANE APPROVED OIL. DO NOT compressors and hypac models. OVERFILL. V04ACE07-4035D400 50Hz model Support V04ACE10-4035D400... -
Page 6: Product Terminology
Introduction V22ACE08-4035V200 50/60Hz model V22ACE08-2035V200 50/60Hz model V30ACE08-4035S150 50Hz model V30ACE10-4035S150 50Hz model V30ACE08-4035V150 50Hz model V30ACE08-4636V150 60Hz model V30ACE08-2036D150 60Hz model V30ACE10-2036D150 60Hz model V30ACE08-5736D150 60Hz model V30ACE10-5736D150 60Hz model V37ACE08-4035S150 50Hz model V37ACE10-4035S150 50Hz model V37ACE08-4035V150 50Hz model V37ACE08-4636V150 60Hz model V37ACE08-2036D150... -
Page 7: Safety
To ensure the compressor operates safely you must carry out the specified maintenance procedures. The standard build of all Hydrovane products are designed to compress clean, dry, atmospheric air and are not intended for use Only approved oils should be used for flushing purposes. -
Page 8: Potential Oil Health Hazards
Pressure injection - Obtain immediate medical attention, even if injury appears minor. Hydrovane declines all liability in the event of material damage or bodily injury resulting from negligence in the application of these Spillage - Soak up with absorbent clay. -
Page 9: Product Information
Single speed HV30-HV45 and all RS units have automatic stop/ start cooling fans that cut in at 85°C operating te mperature. Consult your local Hydrovane Distributor if you have any particular concerns about operational characteristics of your compressor. High Operating Temperatures Some of the reasons for high compressor oil temperatures are: •... -
Page 10: Technical Data Hv04-Hv07
Product Information Technical Data HV04-HV07 Model Number HV04 HV05 HV07 HV07RS PERFORMANCE F.A.D. litres/sec (cfm) @ 7 bar 11 (24) 15 (32) 21 (44) F.A.D. litres/sec (cfm) @ 10 bar 9 (20) 12 (25) 17 (35) F.A.D. litres/sec (cfm) @ 6 bar... -
Page 11: Technical Data Hv11-Hv22
Product Information Technical Data HV11-HV22 Model Number HV11 HV15 HV18 HV22 HV11RS HV15RS HV18RS HV22RS PERFORMANCE F.A.D. litres/sec (cfm) @ 8 bar 29 (61) 38 (81) 49(104) 60(127) F.A.D. litres/sec (cfm) @ 10 bar 25 (52) 33 (71) 42 (90) 52(110) F.A.D. -
Page 12: Technical Data Hv30-Hv45
Product Information Technical Data HV30-HV45 Model Number HV30 HV37 HV45 HV30RS HV37RS HV45RS PERFORMANCE F.A.D. litres/sec (cfm) @ 8 bar 86 (182) 99 (210) 122 (259) F.A.D. litres/sec (cfm) @ 10 bar 76 (162) 88 (187) 109 (231) F.A.D. litres/sec (cfm) @ 6 bar 0-93 0-108 0-132... -
Page 13: Transportation And Handling
Model Weights are adequate for purpose and are rated to exceed the full load of the unit. Table 4.1 shows weights for the ACE HV04-HV45 compressors Lifting and Handling (Fig. 4.1 and Fig. 4.2) and the hypac range. Table 4.1 - Model Weights A fork lift or pallet truck are the most suitable means of transportation. -
Page 15: Installation And Commissioning
For maximum efficiency and reliability, the compressor should be QUALIFIED ELECTRICIANS. THEY MUST FULLY operated in a moderate ambient temperature. If temperatures frequently fall below 0° C, consult your Hydrovane D istributor. A UNDERSTAND AND ADOPT CORRECT AND different grade of oil may be required. -
Page 16: Electrical Installation (Fig. 5.2)
HV30-HV45 with the key provided. Pass incoming cables through the entry hole in the floor for HV04-HV22 or left WARNING ! hand side panel and rear of starter panel for HV30-HV45. -
Page 17: Rs Operation With Other Hydrovane Compressors
The RS compressor will automatically assume the lead compressor role after several cycles. NOTE ! If the RS compressor is operated with other Hydrovane standard single speed compressors feeding a common pressure system, the minimum air line pressure of the RS compressor must be limited to the lowest maximum air line pressure of the single speed machine(s). -
Page 19: General Description
An air drier is used to provide dry air (pressure dew point 3°C) for specialised applications. This User Manual covers the Hydrovane ACE HV04-HV45 vertical Where air demand fluctuates a compressor with receiver is used range of compressors. The hypac range contains a compressor to store large quantities of air. -
Page 20: Compressor Assembly (Fig. 6.2)
General Description Fig. 6.2 - Compressor Assembly Compressor Assembly (Fig. 6.2) Oil separators (S) located on the compressor top cover ensure air delivered through the minimum pressure valve has a cleanliness of less than 3 ppm (parts per million by weight). Air is delivered The unit comprises of a vertical single stage, oil flooded, rotary, through the air delivery pipe (T) to the after cooler (E) before sliding vane compressor driven by an electric motor mounted to a... -
Page 21: Operating Instructions
Operating Instructions Operating Instructions Introduction WARNING ! THE COMPRESSOR SHOULD ONLY BE OPERATED BY AUTHORISED PERSONS FULLY TRAINED IN THE STARTING, STOPPING AND EMERGENCY STOP PROCEDURES. Fig. 7.1 - Controller Display 7.1.1 Checking Procedure Before Starting Press plus up or minus down button to scroll through available Check sight glass is full. -
Page 22: Starting - Automatic Mode
Operating Instructions As a default value the AT - compressor temperature appears in 7.1.6 Stopping – All Models the bottom of the display. To stop the compressor, press the red STOP button, system To select and lock other menu items, scroll to the item required, pressure will remain high initially, but will fall gradually with the when in view press the ENTER button, a flashing key symbol is rate of decay depending on system usage. -
Page 23: Operational Display Symbols
Operating Instructions Operational Display Symbols Motor running Power failure auto-restart (optional function) Loaded Remote load or remote pressure regulation active Amount of time, timer Remote start/stop Filter, differential pressure Normal operational mode: Selected item locked as temporary default display Pressure set point indication Menu mode: (upper &... -
Page 25: Adjustments
AUT, press ENTER, AUT will flash, press plus up or minus down to select MO, press ENTER to select. WARNING ! PRESSURE CONTROL ADJUSTMENTS SHOULD BE CONDUCTED BY AUTHORISED HYDROVANE SERVICE ENGINEERS. FAILURE TO COMPLY WITH THIS REQUIREMENT MAY INVALIDATE THE COMPRESSOR WARRANTY. -
Page 26: Pressure Control - Rs Compressors
Adjustments Pressure Control - RS Compressors The PL load and PU unload pressure may be adjusted from the default settings shown in Section 3, Product Information in the range of 6, 7, 8, 9 or 10 bar. In menu P10 match the PL load to the nominal bar figure required, the PU unload 0.5 bar above, servo valve pressure is 1.0 bar above the nominal. -
Page 27: Servicing
After very long periods, it is recommended that the speed control unit capacitors and cooling fan(s) be replaced to ensure continued reliability of the unit. Refer to your Hydrovane Distributor for details. Fig. 9.1 - Oil Level Sight Glass Location... -
Page 28: Basic Service
Servicing Basic Service WARNING ! STOP THE COMPRESSOR AND ISOLATE FROM THE MAINS ELECTRICAL SUPPLY. LOCK THE ISOLATOR IN THE OFF POSITION. FIT A SAFETY NOTICE ADVISING THAT WORK IS BEING CARRIED OUT ON THE COMPRESSOR. CLOSE THE AIR OUTLET VALVE TO ISOLATE THE COMPRESSOR FROM THE AIRLINE SYSTEM. -
Page 29: Oil Filling / Top-Up (Fig. 9.3)
Servicing 9.10 Oil filling / Top-up (Fig. 9.3) Remove and retain the level plug (D) located behind the bypass valve (E) and fill the compressor with approved oil. When the level is correct, oil will overflow from the level plug. Stop filling, replace the level plug and clean away any spillage. -
Page 30: Servicing Requirements
12 months, whichever is soonest. Tables 9.1 for 2000 hour oil change periods and 9.2 for 4000 hour oil change are shown in entirety, shaded items are Hydrovane Distributor maintenance tasks only. NOTE ! Certain items may not be applicable to all units. - Page 31 Servicing Table 9.1 - Service Schedule Fluid Force Red, Clear and HPO (2000 hour change period) Every Every Every Maintenance Actions Install Daily Weekly 2000 4000 20000 Site-sufficient access for service Site–protected from weather Site–adequate ventilation Site–ambient temperature within limit Site–dust free ambient Check/torque electrical connections Check oil level at filler plug/sight glass...
- Page 32 Servicing Table 9.2 - Service Schedule Fluid Force HPO (4000 hour change period) Every Every Maintenance Actions Install Daily Weekly 4000 hrs 20000 hrs Site-sufficient access for service Site–protected from weather Site–adequate ventilation Site–ambient temperature within limit Site–dust free ambient Check/torque electrical connections Check oil level at filler plug/sight glass Check correct drive rotation...
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Page 33: Fault Finding
10 Fault Finding 10 Fault Finding 10.1 Fault Finding 10.4 Run Inhibit Error (R) A run inhibit will prevent motor start until the fault is located and WARNING ! corrected. With normal operational status restored, press reset to cancel the error. The Controller sequential logic monitors and checks compressor status through all stages of the operational cycle. -
Page 34: Controller Menus
10.7 Controller Menus In addition to P00 User Menu and P10 Customer Menu further structures are only available to fully trained Hydrovane authorised service engineers and are protected by access codes. We strongly advise that no attempt is made to access these structures, continued safe operation may be impaired and/or serious damage may occur. - Page 36 Technical Publications Department, Gardner Denver Ltd. hydrovane USA Gardner Denver Ltd 1301 North Euclid Avenue Claybrook Drive...
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