Hydrovane V04 PUAS Series Service Manual
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Hydrovane V04 PUAS Series Service Manual

Hydrovane V04 PUAS Series Service Manual

Stationary air compressors
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Parts List & Ser vice Man ual
V04 Models (PUAS, PURS, PUTS)
Stationary Air Compressors
ST16191-00A-07/2012

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Summary of Contents for Hydrovane V04 PUAS Series

  • Page 1 Parts List & Ser vice Man ual V04 Models (PUAS, PURS, PUTS) Stationary Air Compressors ST16191-00A-07/2012...

  • Page 3: Table Of Contents

    Contents hydrovane Contents 1.0 In tro duc tion 1.1 Sup port ........1 1.2 Prod uct De vel op ment.
  • Page 4 Contents Contents 5.0 V04 Starters 5.1 Starter 4.0kW 400V 3PH 50HZ DOL (PURS) ..... . 36 Con tin u ous Run (200 Builds/MK3 Units) 5.2 Starter 4.0kW 400V 3 PH 50HZ DOL (PUAS).

  • Page 5: Introduction

    504PUAS10-4135S110 1.9 Service Kits 504PUAS10-2235D110, 504PUAS07-4035D110 504PUAS10-4035D110 Only use genuine hydrovane parts and FLUID FORCE RED 2000 or an APPROVED OIL, do not mix lubricants. 504PUAS07-4035D210, 504PUAS10-4035D210 Note: Spare parts to be stored in original packaging and in a dry 504PURS10-4035D100, 504PURS10-4035D110 environment.
  • Page 6 1.0 Introduction hydrovane Item Part Number Quantity Description Section Page Item V04 Maintenance Kit KM52 57019 Air Filter 57029 Oil Separator Element 57060 Gasket CZ9609 Bonded Seal G1/4 CZ9616 Bonded Seal G1/2 CZ9619 Bonded Seal G3/4 CZ9707 'O' Ring CZ9831...

  • Page 7: Testing And Adjustments

    BEFORE YOU START ANY SERVICE WORK. Adjustment procedures shown must only be carried out by authorised persons fully trained and competent in the maintenance of hydrovane compressors. If you are not able to carry out the work safely, contact your hydrovane distributor.
  • Page 8 2.0 Testing and Adjustments 2.8 Over-temperature Control Unit. (Fig 2.4) WARNING THE FOLLOWING FAULT FINDING PROCEDURE SHOULD BE CARRIED OUT BY QUALIFIED AND COMPETENT PERSONS ONLY. THIS PANEL CONTAINS POTENTIALLY LETHAL VOLTAGES. UNDER NO CIRCUMSTANCES SHOULD YOU ATTEMPT TO TOUCH ANYTHING...

  • Page 9: Minimum Pressure Valve

    BE CARRIED-OUT BY AUTHORISED PERSONS FULLY TRAINED AND COMPETENT IN THE MAINTENANCE, MAINS ELECTRICAL SUPPLY AND STARTER CONTROL EQUIPMENT OF HYDROVANE COMPRESSORS. THEY MUST FULLY UNDERSTAND AND ADOPT CORRECT AND SAFE WORKING PRACTICES. Routine servicing should be carried out as instructed in the User Handbook, ensure genuine parts are available for the following tasks.

  • Page 10: In Take Cover And Valve

    3.0 Servicing 3.6 Intake Cover and Valve (Fig 3.4) 3.7 Oil Seal (Fig 3.5) Drain compressor oil, remove compressor from motor, remove Drain compressor oil, remove compressor from motor, remove drive separator end cover and housing. coupling, lantern and cooler.
  • Page 11 4.0 V04 Compressor Parts hydrovane Parts List and Service Manual ST16191-00A Page 7...
  • Page 12 4.1 Intake Cover hydrovane Quantity Item Part No Description PUAS PURS MS2108-12 M8 x 12 Panhead Screw 58444 Air Filter Cover 56391 Pressure Gauge KT53 56908 Adaptor MS708-30 M8 x 30 Socket Head Screw 59425-01 Taper Plug 1/8" BSP 32839...

  • Page 13: Intake Cover

    4.1 Intake Cover Fig 4A - In take Cover ST16191-00A Page 9...
  • Page 14 4.2 Solenoid Valve hydrovane Quantity Item Part No Description PUAS PURS 34243 Solenoid valve Assembly 1846 Oil Return Valve Assembly W5-2 Sealing Washer G1/4 1730 Orifice Plate 73213 Stud Adaptor G1/4-6mm, Push in 73282 Equal Tee Adaptor 6mm ST214671 Tube 6mm Nylon CZ52930 Stud Elbow 6mm - 1/8"...

  • Page 15: So Le Noid Valve

    4.2 Solenoid Valve Fig 4B - So le noid Valve ST16191-00A Page 11...
  • Page 16 4.3 Oil Separator, Intake End Cover hydrovane Quantity Item Part No Description PUAS PURS 57029 Oil Separator Element including:- KM52 CZ9799 ‘O’ Ring 57060 Gasket KM52 56275 Separator Stud 57031 Oil Chamber Bolts CZ58010 Copper Washer KT53 CZ32555 Separator Assembly including;-...

  • Page 17: Oil Separator, Intake End Cover

    4.3 Oil Separator, Intake End Cover Fig 4C - Oil Sep a ra tor, In take End Cover ST16191-00A Page 13...
  • Page 18 4.3 Oil Separator, Intake End Cover hydrovane Quantity Item Part No Description PUAS PURS 34249 Intake Valve Assembly including:- 32655 Valve Stem Sub-Assembly KT53 CZ9763 'O' Ring KT53 57011 Valve Body MS706-16 M6 x 16 Socket Head Screw MWG6 M6 Spring washer...
  • Page 19 4.3 Oil Separator, Intake End Cover Fig 4C - Oil Sep a ra tor, In take End Cover ST16191-00A Page 15...
  • Page 20 4.4 Rotor Stator Unit, Oil Chamber hydrovane Quantity Item Part No Description PUAS PURS 57007 Rotor 57009 Blades 70498 Blades (7 bar 60 Hz) 57037 Drive Key 57017A Stator Gasket, purple 0.03mm (0.0015") KT53 57017B Stator Gasket, red 0.04mm (0.0015")

  • Page 21: Rotor Stator Unit, Oil Chamber

    4.4 Rotor Stator Unit, Oil Chamber Fig 4D - Ro tor Stator Unit, Oil Chamber ST16191-00A Page 17...
  • Page 22 4.4 Rotor Stator Unit, Oil Chamber hydrovane Quantity Item Part No Description PUAS PURS 33752 Oil Chamber Assembly including:- 33753 Oil Chamber Assembly including:- 76041 Oil Chamber CZ9606 Bonded Seal G1/8" KT52 CZ72104 Thermistor Probe M10, 100 Build/MK2 CZ73704 Temperature switch M10, 200 Build/MK3...
  • Page 23 4.4 Rotor Stator Unit, Oil Chamber Fig 4D - Ro tor Stator Unit, Oil Cham ber ST16191-00A Page 19...

  • Page 24: Oil Cooler, Bell Housing

    4.5 Oil Cooler, Bell Housing hydrovane Quantity Item Part No Description PUAS PURS CZ9751 ‘O’ Ring 57030 Cooler Coupling 57002 Oil Cooler 57046 Cooler Gasket KT53 32650 Lantern Assembly including:- 71075 Lantern 70944 Guard Ring 72040 Bell Housing R010000-331 Grommet...
  • Page 25 4.5 Oil Cooler, Bell Housing Fig 4E - Oil Cooler, Bell Housing ST16191-00A Page 21...

  • Page 26: Drive Motor, Receiver (Purs)

    4.6 Drive Motor, Receiver (PURS) hydrovane Quantity Item Part No Description PUAS PURS 73297 Stud Coupling 1/2"BSP-10mm 70949 Delivery Pipe 10mm 70666 Stud Coupling 3/8" x 10mm 57687 Non Return Valve 3/8" BSP 51023 Male Adaptor 3/8" BSPT 57037 Drive Key...
  • Page 27 4.6 Drive Motor, Receiver (PURS) Fig 4F - Drive Mo tor, Re ceiver (PURS) 100 Builds MK2 ST16191-00A Page 23...
  • Page 28 MS704-25 M4 x 25 Socket Head Screw M4 Plain Washer MWG4 M4 Spring Washer MN104 M4 Nut 74441 Hydrovane Logo 74626 Receiver 200 Litres CZ50761 Shut Off Valve ½" BSP 56540 Hexagon Nipple ½" BSP 72306 Pressure switch, Condor, 000 Builds/MK1...
  • Page 29 4.6 Drive Motor, Receiver (PURS) Fig 4F - Drive Mo tor, Re ceiver (PURS) 100 Builds MK2 ST16191-00A Page 25...
  • Page 30 4.7 Drive Motor, Tripod (PUAS) hydrovane Quantity Item Part No Description PUAS PURS 57037 Drive Key 70565 Compressor Coupling 58868 Grub Screw M10 x 12 DK-504M Drive Kit Comprising of 75626 Coupling Spider, Black KT53 58868 Grub Screw M10 x 12...

  • Page 31: Drive Motor, Tripod (Puas)

    4.7 Drive Motor, Tripod (PUAS) Fig 4G - Drive Mo tor, Tri pod (PUAS) ST16191-00A Page 27...
  • Page 32 4.7 Drive Motor, Tripod (PUAS) hydrovane Quantity Item Part No Description PUAS PURS 77412 Tripod starter bracket 50407-010 4.0KW Compressor, 7 bar, 100Builds/MK2 50407-110 4.0KW Compressor, 7 bar, 200 Builds/MK3 50410-010 4.0KW Compressor, 10 bar, 100 Builds/MK2 50410-110 4.0KW Compressor, 10 bar, 200 Builds/MK3...
  • Page 33 4.7 Drive Motor, Tripod (PUAS) Fig 4G - Drive Mo tor, Tri pod (PUAS) ST16191-00A Page 29...

  • Page 34: Cooler, Pipework (Puas)

    4.8 Cooler, Pipework (PUAS) hydrovane Quantity Item Part No Description PUAS PURS MS105-10 M5 x 10 Hex Head Screw MWG5 M5 Spring Washer CZ71027 Aperture Cover 72071 Cooler Duct 72069 Combination Cooler 73291 Fan - Integral Hub MG1708-8 M8 x 8 Socket Set Screw, Tuflock...
  • Page 35 4.8 Cooler, Pipework (PUAS) Fig 4H - Cooler, Pipework (PUAS) ST16191-00A Page 31...

  • Page 36: Aftercooler (Puars)

    4.9 Aftercooler (PUARS) hydrovane Quantity Item Part No Description PUAS PURS 50986 Aftercooler 50984 Aftercooler Enclosure 73586 Aftercooler Support 50967B Spacer MB106-50 M6 x 50 Hex Head Bolt MS106-12 M6 x 12 Hex Head Screw MWG6 M6 Spring Washer M6 Plain washer...
  • Page 37 4.9 Aftercooler (PUARS) Fig 4J - Aftercooler (PUARS) ST16191-00A Page 33...
  • Page 38 4.10 Membrane Dryer (PURDS) hydrovane Quantity Item Part No Description PUAS PURS 35220 V04 ACA Kit Assembly CZ58664 Pressure Gauge 73783 Reducer male R 3/8" x Rp ¼" 74580 Tee equal female Rp 3/8" 51023 Adaptor male R 3/8 57687 Non Return Valve 3/8"...

  • Page 39: Membrane Dryer (Purds)

    4.10 Membrane Dryer (PURDS) Fig 4K - Mem brane Dryer (PURDS) ST16191-00A Page 35...

  • Page 40: Starter 4.0Kw 400V 3Ph 50Hz Dol (Purs)

    5.1 Starter 4.0 kW 400V 3PH 50HZ DOL hydrovane Quantity Item Part No Description PUAS PURS 35149 Starter 4.0kW 400V 3PH 50Hz 77389 Circuit Diagram 77376 Enclosure. 59800 Cable Gland M20 72135 Push Button (Green) 72134 Emergency Stop 77392 Emergency Display Disc...
  • Page 41 5.1 Starter 4.0 kW 400V 3PH 50HZ DOL Fig 5A - 4.0kW 400V 3PH 50Hz DOL Starter ST16191-00A Page 37...
  • Page 42 5.2 Starter 4.0 kW 400V 3PH 50HZ DOL hydrovane Quantity Item Part No Description PUAS PURS CC1050865 Starter 4.0kW 400V 3PH 50Hz CZ77910 Circuit Diagram 52014 Lightning Flash Label 72134 Emergency Stop 72135 Push Button (Green) 76156 Terminal End Block 76158 Cage Clamp Terminal 2.5mm...
  • Page 43 5.2 Starter 4.0 kW 400V 3PH 50HZ DOL Fig 5B - 4.0kW 400V 3PH 50Hz DOL Starter ST16191-00A Page 39...

  • Page 44: Starter 220V 50Hz Dol

    5.3 Starter 4.0 kW 220V 3PH 50HZ DOL hydrovane Quantity Item Part No Description PUAS PURS CZ35153 Starter 4.0kW 220V 3PH 50Hz 77396 Circuit Diagram 77376 Enclosure 59800 Cable Gland M20 72135 Push Button (Green) 72134 Emergency Stop 77392 Emergency Display Disc...
  • Page 45 5.3 Starter 4.0 kW 220V 3PH 50HZ DOL Fig 5C - 4.0kW 220V 3PH 50Hz DOL Starter ST16191-00A Page 41...
  • Page 46 5.4 Auto/Manual Pressure Switch Control hydrovane Quantity Item Part No Description PUAS PURS CZ35150 Auto/Manual Pressure Switch Control CZ77910 Circuit Diagram 77374 Enclosure 72180 Selector Switch 77397 Selector Switch Label 52014 Lightning Flash Label 53287 Pressure Switch 73621 Bulkhead Fitting Rp ¼"...
  • Page 47 5.4 Auto/Manual Pressure Switch Control Fig 5D - Auto/Man ual Pres sure Switch Control ST16191-00A Page 43...
  • Page 48 5.5 Pressure Switch Starter hydrovane Quantity Item Part No Description PUAS PURS 35209-05 Pressure Switch Starter 230/400V 1/3 PH 50Hz 77693 Circuit Diagram 52014 Lightning Flash Label 53287 Pressure Switch 72134 Emergency Stop 72135 Push Button (Green) 73213 Stud coupling (Push In) G1/4"-6mm...

  • Page 49: Pressure Switch Starter

    5.5 Pressure Switch Starter Fig 5E - Pres sure Switch Starter ST16191-00A Page 45...

  • Page 50: Starter 4.0Kw 400V 3Ph 50Hz Sd (Puas)

    5.6 Starter 4.0kW 400V 3PH 50Hz SD hydrovane Quantity Item Part No Description PUAS PURS 32649 Starter 400V 3 PH 50Hz 59916 Circuit Diagram 73308 Enclosure 58731 Contactor 24V 50Hz 58322 Auxillary Contact 58323 Auxillary Contact 58707 Transformer 24V 50VA...
  • Page 51 5.6 Starter 4.0kW 400V 3PH 50Hz SD Fig 5F - 4.0kW 400V 3PH 50Hz SD ST16191-00A Page 47...

  • Page 52: Pres Sure Switch Con Trol Unit

    5.7 Pressure Switch Control Unit hydrovane Quantity Item Part No Description PUAS PURS 35155 Pressure Switch Control Unit 59916 Circuit Diagram 77409 Enclosure 72112 Cable Gland 16mm 72113 Locknut 16mm 58435 Blanking Plug 73621 Bulkhead Fitting Rp1/4" 53287 Pressure Switch...
  • Page 53 5.7 Pressure Switch Control Unit Fig 5G - Pres sure Switch Con trol Unit ST16191-00A Page 49...
  • Page 54 Technical Publications Department, Gardner Denver Ltd. Gardner Denver Ltd hydrovane USA Claybrook Drive 1301 North Euclid Avenue Washford Industrial Estate...

This manual is also suitable for:

V04 purs seriesV04 puts series504puas07-3835s110504puas10-3835s110504puas10-4135s110504puas10-2235d110 ... Show all

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