Table of Contents
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Operation &
Maintenance Manual
BOSS Digital Pressurisation Equipment
AX Models (AX1-2.5E, AX2-2.5E, AX1-5E, AX2-5E)
PF Models (PF1-2.5E, PF2-2.5E, PF1-5E, PF2-5E)
Midi Models (MD1-2.5E, MD2-2.5E, MD1-5E, MD2-5E)
Digifiller (Digifiller 0.5, Digifiller 1.0, Digifiller 1.5, Digifiller 2.0)
Mini Models (MX1-3E, MX2-3E)
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Table of Contents
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Summarization of Contents
About this Manual
Manual Conventions and Information Sources
Explains manual symbols, typography, and provides contact details for further information.
Where to Find More Information
Provides contact details and website for further information.
Equipment Overview
Principal of Operation
Describes the internal arrangement and working principle of the pressurisation unit.
Installation Guide and Requirements
Pipe Connections and Diagrams
Details pipe connection requirements and provides a typical installation diagram.
Model-Specific Installation Details
Covers flow restrictors and clearance requirements for various BOSS models.
Electrical Power Supply Requirements
Outlines the requirements and safety for connecting the unit to the mains power.
Controller and Commissioning
Controller Faults and Power Filter
Explains fault contacts and the function of a power filter for controller protection.
Commissioning Checklist and Controller Overview
Covers the pre-commissioning checklist and digital controller interface.
Controller Programming and Menu Items
Details controller programming, menu access, and item explanations.
Commissioning Steps and Testing
Hydraulic Commissioning and Pump Bleeding
Guides on float valve setting and bleeding air from the pumps.
Initial Start-up and System Testing
Describes initial start-up, system pressure responses, and operational testing.
Operation and Faults
Understanding Fault Codes
Provides a table listing all fault codes and their meanings.
Shutdown and Start-Up Procedures
Details the steps for safely shutting down and restarting the pressurisation unit.
Troubleshooting Guide
Common Fault Symptoms and Solutions
Lists common symptoms like pressure faults and their respective problems and solutions.
Pump, Sensor, and Water Level Faults
Addresses issues related to pump failures, sensor readings, and water level faults.
Advanced Troubleshooting Scenarios
Covers problems like controller response, power issues, and annual service requirements.
Maintenance Procedures
Maintenance: Visual Inspection and Controller Log
Outlines annual maintenance checks including visual inspection and interrogating the controller log.
Maintenance: Unit Operation Testing and Component Checks
Describes how to test unit operation and perform checks on key components.
Wiring Diagram and Service Log
Wiring Diagram Explanation
Provides a detailed wiring diagram and wire legend for the unit.
Service Log Completion
Instructions and fields for recording annual service history.
Spares and Component Identification
Electrical Components List
Lists electrical parts with their descriptions and part codes.
Model-Specific Component Breakdowns
Shows internal components and part codes for AX, PF, Digifiller, Midi, and MX/Mini models.
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Questions and answers