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Related Manuals for Boss X-pot6+
Summary of Contents for Boss X-pot6+
- Page 1 ® OPERATION AND MAINTENANCE MANUAL...
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Page 2: Table Of Contents
WARNING – This equipment must only be used, maintained or serviced by trained competent engineers. If in any doubt please do not touch this equipment. For further advice please contact BOSS International or your reseller for additional information and guidance. www.bssboss.com X-POT 6+ O&M Manual... -
Page 3: Safe Working Distance Statement
5 Gauss (500µT), Although the X-POT XP+ (containing 13off rare earth magnets) will not cause any risk when stood by the units, BOSS stipulates the following: IN THE INTEREST OF HEALTH AND SAFETY Persons who have electra medical devices (e.g,... -
Page 4: Liability
® ® X-POT 6+ Operations & Maintenance Manual LIABILITY BOSS WARRANTY Active Period: The warranty is conditional upon the following clauses. agreement. are chargeable. incorrect commissioning remain chargeable. www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com Last Updated - 07/06/2023 03330 341920... -
Page 5: Copyright
® ® X-POT 6+ Operations & Maintenance Manual COPYRIGHT by VEXO compensation. We reserve the right to exercise all intellectual property rights. GENERAL SAFETY INSTRUCTIONS safety regulations. ELECTRICAL WARNING SYMBOL Danger - electric current www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com Last Updated - 07/06/2023 03330 341920... -
Page 6: Purpose & Use Of This Manual
® ® X-POT 6+ Operations & Maintenance Manual PURPOSE & USE OF THIS MANUAL QUALIFICATIONS REQUIRED, ASSUMPTIONS BOSS BOSS ® APPROPRIATE USE each unit. SUPPLIED GOODS www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com Last Updated - 07/06/2023 03330 341920 PAGE 6... -
Page 7: Transportation, Storage, Unpacking
® ® X-POT 6+ Operations & Maintenance Manual TRANSPORTATION, STORAGE, UNPACKING Caution: tipping over. EMERGENCY STOP / EMERGENCY OFF BOSS PERSONAL PROTECTIVE EQUIPMENT (PPE) www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com Last Updated - 07/06/2023 03330 341920 PAGE 7 BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU... -
Page 8: Exceeding Permitted Pressure &/Or Temperature Levels
EXCEEDING PERMITTED PRESSURE &/OR TEMPERATURE LEVELS BOSS SAFEGUARDS EXTERNAL FORCES ELECTRICAL EQUIPMENT INSPECTIONS BOSS MAINTENANCE & REPAIR BOSS The BOSS ® (See inspection table on page 9) www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com Last Updated - 07/06/2023 03330 341920... -
Page 9: Obvious Misuse
® ® X-POT 6+ Operations & Maintenance Manual Task BOSS™ X-POT6+ Visual inspection of components 6 mths - components components OBVIOUS MISUSE PRODUCT DESCRIPTION BOSS BOSS ® TECHNICAL DATA Maximum Dimensions Flow System Model Weight Weight Width Depth Height Rate (l/s) -
Page 10: Schematics & Component List
FLOW CLEAN RETURN ISOLATING VALVE DRAIN VALVE PRESSURE TRANSDUCER 1 CHEMICAL FILL TUNDISH (DIRTY FLOW) BOSS™ X-POT 6+ VESSEL BODY ISOLATING VALVE MAGNET GRATE (INTERNAL) SWING CHECK VALVE CONTAINING 6 MAGNETS BAFFLE PLATE (INTERNAL) AUTOMATIC AIR VENT CARTRIDGE FILTER (INTERNAL) -
Page 11: Operating Principles
® ® X-POT 6+ Operations & Maintenance Manual OPERATING PRINCIPLE BOSS ® HYDRAULIC COMPONENTS CHART Isolating Valve No. 01 Pressure Transducer (Dirty Flow) in Vessel No. 02 Magnetic Grate & Magnets Baffle Plate Cartridge Filter Pressure Transducer 2 (Clean Return) No. - Page 12 ® ® X-POT 6+ Operations & Maintenance Manual ® ® www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com Last Updated - 07/06/2023 03330 341920 PAGE 12 BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP...
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Page 13: Basic Installation Requirements
Ensure the power supply is 230V ~ 1 N PE 50Hz via a suitable Fused Spur CRITICAL INSTALLATION REQUIREMENTS The equipment must be sited: BOSS™ X-POT6+ vessel itself Care must be taken when handling this equipment. Appropriate safety measures must be in place in respect of use, handling and application of: www.bssboss.com X-POT 6+ O&M Manual... -
Page 14: Electrical
® ® X-POT 6+ Operations & Maintenance Manual ELECTRICAL CONNECTIONS & WIRING DIAGRAM www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com Last Updated - 07/06/2023 03330 341920 PAGE 14 BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP... -
Page 15: Commissioning
BOSS BOSS ® BOSS ® BOSS ® BOSS BOSS Ensure the power supply to the BOSS™ X-POT6+ is 230V ~ 1 N PE 50Hz via a suitable Fused Spur. BOSS BOSS www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com Last Updated - 07/06/2023... - Page 16 COMMISSIONING (continued) It is important to visually inspect the electrical connections, components and conduit serving the BOSS™ X-POT6+ unit before commencement of the operation of the unit. It is important to visually inspect the BOSS™ X-POT6+ unit hydronic connections before...
- Page 17 2. SETTING PARAMETERS The Differential Pressure is factory set to 0.4 Bar. To reset the parameters (for example, the pressure differential) the following sequence needs to be followed on the BOSS ® iX- Controller. See list of parameters on previous page: return to main screen.
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Page 18: Monitoring & Parameters
Sensor 1 Fail BOSS ® > The screen scrolls: < BOSS Sensor 2 Fail ® > The screen scrolls: < the BOSS Pump Fail ® > The screen scrolls: < BOSS iX- CONTROLLER PARAMETERS ® Parameter Default Value Range 0.4 Bar 0.0 –... - Page 19 ® ® X-POT 6+ Operations & Maintenance Manual BOSS iX- CONTROLLER PARAMETERS ® Parameter Default Value Range Blocked Filter PHX High DP - Service Now High DP on Coil - Pressure Differential Message Service Now High DP on Strainer -...
- Page 20 ® ® X-POT 6+ Operations & Maintenance Manual X Variable X Variable Denomination Type Description Address Format 40001 Pressure Sensor 1 Read Word Value of Sensor 1 40002 Pressure Sensor 2 Read Word Value of Sensor 2 40003 Current Read Word Value of current through pump 40006...
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Page 21: Modbus Address List
® ® X-POT 6+ Operations & Maintenance Manual MODBUS ADDRESS LIST (CONTINUED) X Variable Data Conversion Units Range of X Variable Address 40001 Pressure Sensor 1 Decimal of Bar/PSI 40002 Pressure Sensor 2 Decimal of Bar/PSI 40003 Current Preliminary Settings 40006 Pump Relay Baud Rate... -
Page 22: Filter Maintenance
If in any doubt please do not touch this equipment. For further advice please contact the BOSS technical team for additional information and guidance. WARNING This equipment uses Rare Earth Magnets with You should not use, service or work in the close vicinity (30cm / 1ft of this equipment electromechanical medical devices . - Page 23 ® ® X-POT 6+ Operations & Maintenance Manual To Replace the Filters BOSS part numbers. BOSS BOSS ® BOSS POT6+. BOSS POT6+. BOSS BOSS BOSS before working on this vessel. cleaning. (Continued on next page) www.bssboss.com X-POT 6+ O&M Manual ®...
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Page 24: To Clean & Replace The Filters
® ® X-POT 6+ Operations & Maintenance Manual FILTER MAINTENANCE (CONTINUED) To Clean and Replace the Filters (continued) grate. Manually close the BOSS BOSS BOSS BOSS™ X-POT6+. BOSS BOSS ® operational. BOSS BOSS www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com... -
Page 25: Dosing & Water Treatment Additives
WARNING This equipment must only be used, maintained or serviced by trained competent engineers. If in any doubt please do not touch this equipment. For further advice please contact BOSS technical team for additional information and guidance. WARNING You should not use, service or work in the close vicinity (30cm / 1ft of this medical devices. -
Page 26: To Manually Dose The System With Water Treatment Additives
® ® X-POT 6+ Operations & Maintenance Manual DOSING (CONTINUED) BOSS BOSS before working on this vessel. section on page 2 BOSS manageable container. BOSS www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com Last Updated - 07/06/2023 03330 341920 PAGE 26... - Page 27 ® X-POT 6+ Operations & Maintenance Manual BOSS BOSS BOSS BOSS™ X-POT6+. BOSS BOSS ® operational. To carry on with further Dosing of Water Treatment Additives, follow instructions: 1 to 8, 10, 19 – 31 as Section, Manually Dose the System with Water Treatment Additives above.
- Page 28 ® ® X-POT 6+ Operations & Maintenance Manual BOSS BOSS BOSS™ X-POT6+. BOSS BOSS ® operational. BOSS www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com Last Updated - 07/06/2023 03330 341920 PAGE 28 BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU...
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Page 29: Bolt Tightening Notes
BOLT 5 BOLT 3 SEQUENCE D then BOLT 7 BOSS The tightening sequence must be repeated 3 times to guarantee that all the nuts are to the required torque (40Nm). 5. Electrical Checks & Inspection to the OFF position. -
Page 30: Decommissioning & Dismantling
WARNING This equipment must only be used, maintained or serviced by trained competent engineers. If in any doubt please do not touch this equipment. For further advice please contact BOSS technical team for additional information and guidance. WARNING You should not use, service or work in the close vicinity (30cm / 1ft of this medical devices. -
Page 31: X-Pot 6+ ® O&M Manual
® ® X-POT 6+ Operations & Maintenance Manual ® BOSS TUNDISH TUNDISH ISOLATION SWITCH PD-MONITOR MAN. VENT PUMP DIRTY X-POT X-POT FLOW CLEAN SIDE RETURN FRONT PUMP MAN. VENT DIRTY FLOW www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com Last Updated - 07/06/2023... - Page 32 ® ® X-POT 6+ Operations & Maintenance Manual ® BOSS www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com Last Updated - 07/06/2023 03330 341920 PAGE 32 BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP...
- Page 33 ® ® X-POT 6+ Operations & Maintenance Manual ® BOSS www.bssboss.com X-POT 6+ O&M Manual ® BOSStechnicalteam@bssgroup.com Last Updated - 07/06/2023 03330 341920 PAGE 33 BSS, Ashcroft Way, Cross Point Business Park, Coventry CV2 2TU BSS, Duncrue Industrial Estate, 36-38 Duncrue Rd, Belfast BT3 9BP...
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