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Mahindra Manuals
Tractor
eMax 25L HST
Operator's manual
Mahindra eMax 25L HST Operator's Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
Tractor Identification
About this Manual
Introduction & Description
Owner Assistance
ROPS (Roll over Protection Structures)
Safety Instructions, Do's & Don
Safety Signs
Universal Symbols
Section a
Controls, Instruments & Operations
Section B
Lubrication & Maintenance
Section C
Cabin
Section D
Specifications
Fuel Saving Tips
Fault Tracking
Wiring Diagram
Tractor History Card
Service Record
Daily Operating Log
Part Replacement Record
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1
Table of Contents
2
Controls, Instruments & Operations
3
Lubrication & Maintenance
4
Specifications
5
Wiring Diagram
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The Mahindra Group
Mahindra USA, INC
9020 Jackrabbit Road
Houston, Texas 77095
1-877-449-7771
Mahindrausa.com
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Summarization of Contents
Forward and Safety Warnings
California Proposition 65 Warning
Details health risks from engine exhaust chemicals.
Manual Warning Signs Explained
Explains symbols used for safety and operational importance in the manual.
Tractor Identification and Support
Warranty, Service, and Parts Information
Details warranty coverage, service availability, and required part information.
Introduction to Your Tractor
Tractor Overview and Purpose
Defines a tractor and its basic functions.
Detailed Tractor Description
Construction, Engine, and Transmission
Describes the tractor's structural components, engine, and HST system.
Brakes, Steering, and Axles
Details the tractor's braking, steering, and axle systems.
Hydraulic, Electrical Systems, and Linkages
Explains the hydraulic, electrical systems, and three-point linkages.
Owner Assistance and Contact Information
Roll Over Protective Structures (ROPS) Safety
ROPS Functionality and Dangers
Explains ROPS purpose, importance of seat belt, and risks with lowered ROPS.
ROPS Damage and Handling Precautions
Driver's Seat Adjustment and Safety
General Safety Instructions and Symbols
Understanding Safety Symbols and Signal Words
Defines safety alert symbols and signal words like DANGER, WARNING, CAUTION.
Safe Operation and Child Protection
Provides rules for safe tractor operation and child safety.
Critical Safety Precautions for Operation
ROPS, Seat Belt, and Tipping Prevention
Emphasizes ROPS/seat belt use and precautions against tractor tipping.
Safe Parking and Rider Restrictions
Details safe parking procedures and prohibits extra riders on the tractor.
Operational Safety Guidelines
Fuel Handling, Rotating Shafts, and Lighting
Covers safe practices for fuel, PTO shafts, and using safety lights.
Safe Maintenance Practices
Outlines procedures for safe maintenance and work environment.
Hazardous Fluid and Battery Safety
High-Pressure Fluids and Battery Explosions
Warns about dangers of high-pressure fluids and battery explosions.
Battery Acid Burns and Service Safety
Details acid burn risks and safe practices during tractor service.
Workplace Ventilation and Startup Safety
Ventilation Requirements and Tractor Runaway
Stresses ventilation for enclosed spaces and prevention of tractor runaway.
Safety Starter Switch Functionality
Explains the role and importance of the safety starter switch.
Safe Tractor Operation Practices
Maintenance Safety Guidelines
Safe Implement Handling Procedures
General Accident Prevention Measures
Tractor Safety Rules
Provides essential safety rules for operating the tractor.
Servicing Safety Rules
Offers safety guidelines for performing maintenance on the tractor.
Tractor Operating Procedures
Driving, PTO, and Fuel Handling
Safe Driving Techniques
Details safe driving practices on various terrains and conditions.
Power Take-Off (PTO) Operation
Explains how to safely engage and operate the PTO.
Diesel Fuel Handling and Storage
Provides guidelines for safe diesel fuel management.
Tractor Operation Do's and Don'ts
Recommended Operating Practices (Do's)
Lists recommended actions for optimal tractor performance.
Unsafe Operating Practices (Don'ts)
Highlights actions to avoid for safe tractor operation.
Safety Decals and Information
General Safety Information Decal
Highlights the importance of safety information and warnings.
Dash Cover Safety Decals
Identifies safety decals located on the tractor's dash cover.
Chassis Safety Decals
Seat Area Safety Decals
Universal Symbols Reference
Section A: Controls, Instruments, and Operations
Tractor Control Layout and Functions
Instruments and Switches Overview
Identifies and describes dashboard instruments and switches.
Key Switch and Lighting Controls
Explains the main ignition switch and headlamp/signal controls.
Instrument Gauge Functions
Hour Meter, Tachometer, and Fuel Gauge
Details the function of the hour meter, tachometer, and fuel gauge.
Hazard Warning and Cruise Control
Explains the hazard warning switch and cruise control lever operation.
Dashboard Warning Lights
PTO Indicator and Switch
PTO Monitor Lamp Functionality
Describes the PTO monitor lamp's indication of PTO status.
PTO On/Off Switch Operation
Explains how to engage and disengage the PTO using the switch.
Tractor Control Levers and Pedals
Steering Wheel and Pedal Controls
Identifies steering wheel and major control pedals.
Throttle and Speed Control Pedals
Explains the operation of the hand throttle and speed control pedals.
Brake and Parking Controls
Brake Pedal Operation
Details the functions of the brake pedal for stopping and cruise control.
Parking Brake Lever Engagement
Explains how to engage and disengage the parking brake.
Gear Shifting and Differential Lock
Sub Gear Lever Operation
Describes how to use the sub gear lever for speed selection.
Differential Lock Pedal Use
Explains when and how to use the differential lock pedal.
Tractor Drive System and Seat Controls
Front Wheel Drive (4WD) Engagement
Explains how to engage and disengage the 4WD system.
Driver's Seat and Safety Switch
Covers seat adjustment and the safety switch function.
Seat Belt Usage and Adjustment
Provides instructions for proper seat belt use and adjustment.
Power Take-Off (PTO) Operation
Rear PTO Engagement Procedure
Details the steps for engaging the rear PTO.
Mid PTO Engagement Procedure
Hydraulic System Operations
Hydraulic Position Control Lever
Explains how to raise, lower, and stop implements with the hydraulic lever.
Lowering Speed Control Knob
Describes how to adjust the downward speed of the three-point hitch.
Three-Point Linkage (TPL) Operation
TPL Adjustment Procedures
Check Chain Adjustment
Guides on adjusting the check chain for implement stability.
Lift Rod Adjustment
Explains how to adjust the lift rod for proper implement positioning.
Yoke Rod Adjustment and Implement Mounting
Implement Hitching and Unhitching
Towing Specifications and Identification
Permissible Towable Masses and Hitch Heights
Lists technical limits for towing and hitch loads.
Tractor Identification Plate Location
Shows where to find the tractor's serial number.
Engine Starting Procedure
Safe Tractor Driving Procedures
Engine Warming Procedures
Cold Weather Engine Warming
Provides specific warming times for cold weather operation.
Engine Storage and Operation Checks
Engine Storage for Extended Periods
Details procedures for storing the engine to prevent damage.
Driving Checks and Warnings
Covers monitoring dashboard lights and engine temperature.
Section B: Lubrication and Maintenance
Pre-Start Checks and Fluid Levels
Guides on checking engine coolant and oil levels.
Transmission, Fuel, and Tire Checks
Transmission Oil Level Check
Explains how to check the transmission oil level.
Fuel Tank and Tire Pressure Checks
Covers fuel tank filling and tire pressure maintenance.
System Checks and Loader Installation
Steering, Brake, and Electrical Checks
Details checks for steering, brakes, and electrical systems.
Loader Installation and Detachment
Provides steps for installing and removing a tractor loader.
Maintenance and Adjustment Schedule
Filling Diagram and Capacity Table
Fluid Recommendations and Cover Access
Recommended Transmission Oil and Cover Access
Lists recommended transmission fluid and methods to access engine covers.
Fuel Handling and Safety
Provides guidance on safe fuel handling practices.
Fuel System Maintenance
Bleeding the Fuel System
Step-by-step guide to bleed air from the fuel system.
Fuel Filter Cleaning and Replacement
Details how to clean or replace the fuel filter element.
Changing Tractor Oils and Filters
Engine Oil and Filter Change
Instructions for draining and refilling engine oil and replacing the filter.
Transmission Oil Change Procedure
Guides on draining and refilling transmission oil.
Front Axle Oil Change and Filter Service
Coolant and Antifreeze Management
Coolant Change Procedure
Details the process for draining and refilling the cooling system.
Antifreeze Handling and Replacement
Provides guidelines for using and replacing antifreeze solutions.
Tractor Greasing Points
Gap Adjustments for Controls
Brake Pedal Adjustment
Explains how to adjust brake pedal free play for even braking.
Throttle Lever and Toe-in Adjustments
Covers adjustments for the throttle lever and wheel toe-in.
Battery Maintenance and Charging
Battery Condition and Maintenance
Describes how to check battery condition and perform regular maintenance.
Battery Charging Guidelines
Provides instructions for charging the tractor battery.
Fan Belt and Air Cleaner Service
Fan Belt Tension Adjustment
Details how to adjust the fan belt tension.
Air Cleaner Servicing Procedures
Explains how to clean and change the air cleaner element and dust valve.
Hose, Wiring, and Fuse System Checks
Checking Hoses, Wiring, and Fuses
Guides on inspecting fuel lines, wiring harness, and fuses for faults.
Fuse Replacement and Main Fuse Identification
Fuse Replacement Procedures
Explains how to replace blown fuses and the importance of correct ratings.
Main Fuse Functions and Locations
Identifies the main fuses and their purpose in protecting the wiring.
Storage Procedures for Tractor
Short-Term Storage Preparations
Details cleaning, fueling, and protecting the tractor for short-term storage.
Maintenance for Storage Periods
Daily and Short-Term Storage Maintenance
Covers cleaning, fueling, and protection for short storage.
Long-Term Storage Procedures
Outlines steps for extended storage, including oil changes and battery care.
Tractor Re-use After Long-Term Storage
Provides steps for preparing the tractor after prolonged storage.
Section C: Tractor Cabin Features
Cabin Design and Safety Conformance
Describes cabin conformity to safety and soundproofing standards.
Cabin Instruments and Related Parts
Cabin Doors and Windows Operation
Explains how to open and lock the tractor cabin doors and windows.
Cabin Lighting, Mirrors, and Matting
Working Lamps and Rearview Mirrors
Details the cabin's lighting system and adjustable rearview mirrors.
Cab Ceiling and Floor Matting
Describes cab ceiling insulation and floor mat features.
Cabin Control Functions
Working Lamp and Wiper Controls
Explains the operation of cabin working lamps and the wiper system.
Temperature Control System
Details how to operate the cabin's heating and cooling system.
Cabin Interior Features
Interior Lamp and Washer Fluid Reservoir
Describes the interior lamp and the windscreen washer fluid level check.
12-V Power Socket
Explains the availability and use of the 12-V accessory socket.
Cabin Heating System Operation
Section D: Tractor Specifications
Tractor Specifications: Engine and Electrical
Engine Specifications Details
Provides detailed specifications for the tractor's engine.
Electrical System Specifications
Lists specifications for the tractor's electrical components.
Tractor Specifications: Drive Train and Components
Transmission, MFWD, and Differential Specs
Details specifications for the drive train and differential lock.
Brake, PTO, and Hitch Specifications
Provides specifications for the brake system, PTO, and hitch linkage.
Dimensions and Weight Specifications
Lists overall dimensions, wheel base, and weight.
Tractor Tire and Speed Specifications
Tire Types and Sizes
Specifies available tire types and their dimensions.
Speed Chart by Tire Type
Shows tractor speed ranges based on tire type and gear selection.
Fuel Saving Tips
Air Cleaning System for Fuel Efficiency
Explains how maintaining the air cleaner saves fuel.
Engine and Brake Usage for Fuel Savings
Provides tips on engine operation and brake use for fuel efficiency.
Fuel System Maintenance for Savings
Details fuel filter and system care for optimal fuel economy.
Engine and Cooling System Efficiency Tips
Engine Oil and System Maintenance Tips
Advises on using correct oil and maintaining engine systems.
Cooling System Maintenance for Efficiency
Provides tips for maintaining the cooling system to prevent issues.
Fault Tracking: Engine Issues
Engine Starting and Running Problems
Lists common engine starting and running faults and their remedies.
Engine Overheating and Performance Issues
Covers causes and solutions for engine overheating and reduced performance.
Engine Smoke and Warning Light Faults
Troubleshooting Clutch, Brake, and Hydraulics
Clutch and Brake System Faults
Addresses common issues with the clutch and brake systems.
Hydraulic System Faults and Leaks
Details problems related to hydraulic system lifting and leaks.
Troubleshooting Steering and Electrical Systems
Steering Wheel and Battery Faults
Covers issues like steering wheel shaking and battery problems.
Lighting, Horn, and Indicator Faults
Addresses common faults with headlights, horn, and turn signals.
Wiring Diagram and Fuse Information
Tractor History Card
Service Record Log
Daily Operation Log
Part Replacement Record
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