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Whyte Manuals
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e-504
Service manual
Whyte e-504 Service Manual
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Table of Contents
1
Table of Contents
1
1 Introduction
2
2 Geometry
3
3 Preparations for Riding
3.1
Making Adjustments
3.2
Set up of Fork
4
4 Safety
5
5 Lubrication
6
6 Servicing the Whyte Modular Dropout Systems
7
7 Removal of Bosch Power Tube Battery
7.1
Downtube Plastic Battery Cover Removal and Installation
7.2
Location of Bosch Battery Charge Port
8
8 Torque Settings
9
9 Owner's Notes
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e-MTB HardTail Range
e-504: 27.5" eMTB Hardtail
e-505: 29" eMTB Hardtail
e-506: 27.5" eSUV
Supplementary Service Manual 2021 Edition 1
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Summarization of Contents
Introduction
Geometry
Preparations for Riding
Making Adjustments
Instructions for adjusting components using manufacturer manuals and Whyte's General Instructions Manual.
Seat Clamp Adjustment & Service
Guidance on seat clamp adjustment, avoiding over-tightening, and minimum insertion depth.
Set Up of Fork
Instructions for setting fork sag and rebound damping using specific tools and references.
Safety
Maximum Weight Limit
Specifies the maximum weight limit for Whyte e-Bikes, including rider and equipment.
Component Wear and Stress Fatigue
Explains potential component failure due to wear, stress fatigue, and the need for replacement.
Intended Use and Standards Compliance
Details intended use and compliance with EN-15194:2017 safety standards for e-504, e-505, and e-506 models.
Lubrication
General Whyte Lubrication
Refers to specific component manufacturers' instructions for proper lubrication and maintenance.
Servicing Modular Dropout Systems
Using the 12mm Whyte QR Shaft
Step-by-step guide for installing and removing the 12mm QR shaft, including safety warnings.
Removal of Bosch PowerTube Battery
DownTube Plastic Battery Cover Removal and Installation
Detailed instructions for removing and installing the battery cover, and accessing the battery locker.
Location of Bosch PowerTube On/Off Button
Identifies the location of the PowerTube On/Off button under the downtube cover.
Location of Bosch Battery Charge Port
Explains how to access and use the remote charge port, emphasizing Bosch recommendations.
Torque Settings
Seat Post Clamp and M6 Cap Screw Torque
Provides specific torque values for the seat post clamp and M6 cap screws.
Owner's Notes
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