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Related Manuals for Mitsubishi Electric MV1200R
Summarization of Contents
Product Line-up
Revolutionary MV1200R / MV2400R
High-performance Wire-cut EDMs featuring 4-axis LSM and a four-sided hardened table.
Standard MV1200S / MV2400S
Standard Wire-cut EDMs with 2-axis LSM and a U-shaped hardened table.
Functions and Features
ADVANCE PLUS Control
Offers maximum efficiency using a fully optical drive system for MV1200R/2400R.
DMXS Super Digital Control
Ultimate optimization of EDM technology with digital control for enhanced functions.
Machining Samples
Highly Accurate Pitch Machining
Demonstrates precise pitch machining using ADVANCE, ODS, and Intelligent AT features.
Circular Machining
Highlights improved circular accuracy with ODS and precise circular cuts.
Gear Machining
Features high accuracy for gear machining with ODS and corner machining control (CM3).
Thick Workpiece Machining
Achieves high-speed, precise straight machining on thick workpieces with PFC.
Parts Machining
Offers high-speed, accurate machining of special materials using PFC.
Innovative Automatic Wire Threading
Wire Electrode Annealing Structure
Improves wire threading with enhanced annealing and tension control for reduced curl.
New Jet Water Flow Mechanism
Optimizes water flow for straightening the jet stream, improving wire threading for thick workpieces.
One-Touch Lever Clamp Mechanism
Provides quick, easy, and accurate power feed indexing with repeatable torque.
Diamond Guide
Offers best accuracy for straight and taper cutting applications with easily replaceable guides.
Improved Machining Accuracy
Shape Control Power Supply (Digital-AE II)
Digitally controls wire straightness for reduced machining time and improved accuracy.
Fully-Automatic Rough Machining Control (PM Control)
Automatically recognizes machining conditions for optimum results without manual setting.
Machining Surface Step/Straightness Control (SL Control)
Improves step finish and wall straightness for workpieces with varying thicknesses.
Corner Machining Control (CM3 Control)
Enhances machining accuracy at small in-corners and out-corners for complex geometries.
Improved Productivity Circuit
High-Speed Machining
Enhanced by improved power-supply performance for multi-pass type jobs, reducing machining time.
High-Accuracy Taper Machining Using Round Dies
Realizes highly accurate machining of extremely small tapered sections.
High-Speed Digital Control
Features improved spark detection for higher discharge efficiency, suppressing wire breakage.
Easy Operation / User Interface
Ergonomic Design
Features user-friendly keyboard/mouse, 15-inch screen, and touch-panel control.
Work Alignment Function
Compensates wire tilt to match part angle for reduced set-up time.
Machining Condition Search Function
Facilitates interactive NC data creation and job scheduling adjustments.
Advanced 3D Data for Machine Control
Integrates 3D CAD/CAM for data display, extraction, and NC data creation.
Energy Savings and Low Running Cost
New Energy-Saving Mode (Sleep Mode)
Scheduled energy-saving mode reduces consumption by automating pump shut-off.
Flat Power Feed Terminal
Features a flat shape for easy indexing to the next location with 48 index locations.
Main Tension Roller
Multiple indexing locations on the roller reduce running costs.
ADVANCE PLUS Control Features
Improved Machining Speed
New V350 V power-supply control realizes high-speed machining by optimizing power-supply.
Improved Corner Accuracy
ODS provides high accuracy even for U-V independent tapered shapes and small radii.
Improved Circular Accuracy
Compensation accuracy is improved by new AFC III servo control, achieving circular accuracy within 2µm.
Energy Savings
Energy consumption is reduced by using the Sleep Mode for job scheduling.
Security and Anti-Virus Protection
Standard anti-virus protection is provided by McAfee for enhanced system security.
Options
Advanced Manual Control Box
Provides positioning, zero set, and AT operations with an LCD display.
Wire-Alignment Device
Aligns the wire electrode with the table for precise machining.
4-Piece Filter System
Reduces filter replacement frequency.
Wire-Cut EDM Automation System
Facilitates workpiece measurement data accumulation and offline process creation.
Network Connection Specifications
Enables data exchange between personal computers and EDMs via DNC or FTP.
Power Supply and Control Specifications
Power Supply and Control Specifications Overview
Details specifications for power supply and control units across compatible models.
Machine Installation and Precautions
Installation Site and Conditions
Covers requirements for installation site, temperature, humidity, and floor vibration.
Grounding, Air Equipment, and Safety
Details grounding, air, safety precautions, and disposal procedures.
Recommended Materials
Lists recommended wire electrodes and sliding surface lubricants.
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