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Mitsubishi Electric MV Series User Manual

Mitsubishi Electric MV Series User Manual

Wire-cut edm systems

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Wire-cut EDM Systems
MV Series
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Summary of Contents for Mitsubishi Electric MV Series

  • Page 1 Wire-cut EDM Systems MV Series Series...
  • Page 2 New generation makes it's mark in a continuously updated lineage. MITSUBISHI ELECTRIC WIRE-CUT EDMs 1972 1980 DWC50S-LT1 DWC50H-DNC2 DWC100H-CNC2 DWC90-CNC1 DWC110N-CNC1 DWC90FSK-CNC1 DWC90G DWC90H DWC90PH DWC110PH DWC90C 1990 PX05 FX10 DWC90PA CX20 SX20 DWC400HA DWC110SA DWC110SZ DWC90SB DWC90HA 2000 FX20K...
  • Page 3 Product Line-up Product Line-up MV1200R/S (Unit:mm (in)) <Outline drawing> <Layout drawing> MV1200R / MV2400R 20kg(44.1 lb) wire spool unit(option) High-performance Wire-cut EDMs 4-axis LSM (XYUV linear shaft motor) Four-sided hardened table 400st (15.7)   2760(108.7) 2025(79.7) <Table drawing> min.300* 2025(79.7) min.400(15.7) (11.8) 50-M8...
  • Page 4 10% improved power-supply performance conditions is improved by a narrow- Conventional • Mitsubishi Electric's optical drive system uses fiber-optic model down function (Rz3.5µm/Ra0.45µm with 3 cuts) communications between the control unit, servo amplifier •...
  • Page 5 Machining Samples Machining Samples Revolutionizing product creation with high-performance machining required for future generations Highly accurate pitch machining Connector machining Model MV2400R • Stable automatic threading is realized using • Highly accurate machining is possible using Model MV1200R Intelligent AT during multi-shape machining Electrode Electrode ø0.2(.008")/BS...
  • Page 6 Intelligent AT Innovative automatic wire threading Advanced technology for greatly improved productivity Wire electrode annealing structure Tension control ●Improved wire annealing power supply and tension control enhance wire threading (producing a curl ratio of 10% or Anneal structure less), which straightens the natural curl caused by spooling ●The greatly lengthened distance of annealed wire improves automatic wire threading for thick workpieces...
  • Page 7 • Upper/lower dimension electrical-discharge position Digital-AE@ difference is compensated control mechanically (taper angle) Compared to conventional Mitsubishi Electric Conventional model Wire-cut EDM (FA Series) Fully-automatic rough machining control Examples of PM machining applications (PM control: Power Master) ●No need to set machining conditions or have knowledge of EDM machining...
  • Page 8 Machined surface Machined surface 100(%) formation of soft layers Workpiece : Steel(SDK11), t60mm(2.4") *Compared to conventional Mitsubishi Electric Wire-cut EDM (FA Series) ●Compatible with all power circuits, from rough machining to Workpiece top Workpiece top Workpiece top Workpiece top finish machining Machining time comparison for Rz2.0µm with 4 cuts...
  • Page 9 Natural User Interface Easy operation User-friendly features ensure easy operation Hardened table and all stainless-steel structure Wire alignment ●Equipped with a hardened table ●Highly accurate wire alignment is easy using the wire-alignment device (optional) ●The working tank and dielectric supply unit are made of stainless-steel ●Taper parameter set-up is simple using the wire-alignment device...
  • Page 10 Long Life System Energy savings, low running cost Realizing low costs and environment-friendly operation Running cost Wire electrode Filter Ion exchange resin Power consumption Others ●Total running cost reduced up to 42%, which is accounted Conventional for 90% by filter, ion exchange resin and power model Conventional consumption...
  • Page 11 Reduced × × Reduced Reduced MV-R *Compared to conventional Mitsubishi Electric Wire-cut EDM (FA Series) Security Anti-virus protection Anti-virus protection ●Anti-virus protection is provided as standard equipment by one of the world leaders in security ADVANCE PLUS control is standard...
  • Page 12 Standard used. After that, data I/O operations data to the EDM. are required for the EDM. * Contact your local Mitsubishi Electric sales office or representative for more information. Commercially available DNC Operate on the personal Data transmission...
  • Page 13 If the entrance is smaller than the standard delivery entrance, the machine shipped may have different dimensions. Max. command value ±99999.999mm Contact a Mitsubishi Electric sales office for details (a separate estimate will be issued). Fig. 4 Position command format Combined use of increment/absolute values Fig.
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  • Page 15 NAGOYA WORKS: 1-14, YADA-MINAMI, 5-CHOME, HIGASHI-KU, NAGOYA 461-8670, JAPAN * Not all models are supported for all countries and regions. Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 (standards for environmental management systems) and ISO9001(standards for * Machine specifications differ according to the country and region, so please check with your dealer.

This manual is also suitable for:

Mv1200rMv1200sMv2400rMv2400s