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Printer
DPS-5000
Service manual
Digi DPS-5000 Service Manual
Pc scale printer
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Contents
Table of Contents
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Table of Contents
Table of Contents
I) Notice
II) Safety Information
III) Safety Regulations
IV) Treatment and Recovery of WEEE
1 General
Model Specification
Operating Specification
Overall Dimension (in MM)
Label Specifications
2 Key Sheet and Display
Key Sheet Layout and Key Function
Key Sheet Layout
Key Function
Operator Display Indicator Layout
3 Software Funtional Structure
4 I/O Ports, Span Switch and W&M Sealing Location
I/O Port
Span Switch (for DI-5000 & DPS-5000)
W&M Sealing (for DI-5000 & DPS-5000)
5 Initial Setup
Media Loading
Switching Printing for Label and Receipt Function
Software Setup
Default Country SPEC
User SPEC
Module SPEC
Scale SPEC
Weigh & Measure SPEC
SEARCH Function Procedure
Date and Time
Daylight Saving Time
Span Adjustment (Weight Calibration) (for DI-5000 and DPS-5000 Only)
6 System Setup
Network Setup
Scale IP Address
Database IP Address
Scale MAC Address
WLAN (RF Bridge) Setup
Base Station (BS-02) Setup
Serial Port Configuration
Language Translation
7 Hardware Test and Maintenance
Printer Test
Sensors Status
Sensor Calibration
Thermal Head Detected
Database Maintenance
Database Initialization
Database Backup
Database Restore
Load Default Data
Database Migration
USB Backup / Restore
USB Backup
USB Restore
Hardware Test
Input
Usb
Rs232
Ethernet
Touch Screen Calibration
System Information
AD Board Write Checksum (for DI-5000 & DPS-5000)
Maintenance
Thermal Head Cleaning
Basic Cleaning
Dismantled Thermal Head
8 Firmware Upgrading
Kernel
PC Scale Application
Printer Firmware
9 Major Part Disassembly
Disassembly of
Disassembly of Main Body Side Cover
Disassembly of CPU Board, Inverter Board, Touch Relay Board and Display LCD
Disassembly of Keyboard Block
Disassembly of Top Cover
Disassembly of WLAN Kit
Disassembly of Thermal Head Unit
Disassembly of Printer Block
Disassembly of AD Board (for DI-5000 / DPS-5000 Only)
Disassembly of Power Supply Unit
Disassembly of I/O (Base) Board
Disassembly of I/O Interface Board
10 Hardware Details
Block Diagram
Dp-5000
DI-5000 / Dps-5000
Power Supply Unit
CPU Board
11 Option Kits Installation
RF Antenna Installation
12 Port Pin Configuration and Cable
Ethernet Port
RS232C Port
USB Port
13 Specification List
W&M Spec
W&M Scale
W&M Tare
W&M Price
W&M Operation
Printer SPEC
User SPEC
Barcode
Item Barcode
Total Item
Multibarcode
Communication
Label
Advertisement
Currency Symbol
Data Fields
Field Title
Ingredient
Label Format
Nutrition
Other
Quantity and Symbol
Shop Name
Receipt
General
Talon
Void Receipt
Settings
Accumulation & Change Mode
Auto Entry & Reentry
Auto PLU Call
Auto Printing
Barcode Scanner
Cash Drawer
CCD
Commodity Name Shown
Continues Printing
Cool
Customer
Date Time Format
Discount
EL Display
Flexkey
Force Quantity
Force Shelf Life
Function Key Related
Hi-Touch
Image & Text
Log
Manual Price Entry
Non Weigh Counting
Operator
Order & Basket
Other
Password
PLU Grouping
PLU Search
Preset
Product Info
Report
Self Service
Traceability
Unit Price Override
Unit Price Recalculation
Module SPEC
Password
E-Label & Hi-Touch
Queue System & Turn Chime
Other
Scale SPEC
Scale Price
Scale Tax
Scale Operation
14 Revision Records
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SERVICE MANUAL
PC SCALE PRINTER
DI-5000
DP-5000
DPS-5000
Edition 2
(Doc. No. SER-SM-072)
COPYRIGHT © 2010 TERAOKA WEIGH-SYSTEM PTE LTD
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Summarization of Contents
Notice
Safety Information
Safety Regulations
Treatment and Recovery of WEEE
General
Model Specification
Details the specifications of the DI-5000, DP-5000, and DPS-5000 models.
Operating Specification
Outlines the operating conditions including power, consumption, temperature, and humidity.
Overall Dimensions
Label Specifications
Key Sheet and Display
Key Sheet Layout and Function
Illustrates the layout of keys and explains the function of each key on the panel.
Operator Display Layout
Software Functional Structure
I/O Ports, Span Switch, and Sealing Location
I/O Port Identification
Identifies the various I/O ports on the DP-5000 and DI-5000 / DPS-5000 models.
Span Switch Location
Shows the location and operation of the Span Switch on DI-5000 and DPS-5000 models.
W&M Sealing Procedures
Illustrates methods for sealing loadcell connectors and casings for DI-5000 and DPS-5000.
Initial Setup
Media Loading Procedure
Step-by-step guide for loading paper and label media into the printer.
Switching Print Functions
Instructions on how to switch between label and receipt printing modes.
Software Setup Procedures
Guides through various software configuration settings for the scale.
Default Country Specification Setup
User Specification Setup
Module Specification Setup
Scale Specification Setup
Weigh & Measure Specification Setup
Search Function Procedure
Date and Time Configuration
Daylight Saving Time Setup
Span Adjustment (Weight Calibration)
System Setup
Network Setup Configuration
Guides through configuring network settings like IP address and MAC address.
Base Station Setup
Configuration steps for the BS-02 Base Station, including serial port settings.
Language Translation Procedure
Steps to translate language files for the scale's interface using FTP.
Scale IP Address Configuration
Database IP Address Configuration
Scale MAC Address Configuration
WLAN (RF Bridge) Setup
Serial Port Configuration
Hardware Test and Maintenance
Printer Test Procedures
Tests for printer sensors, status, and diagnostics.
Database Maintenance Operations
Procedures for initializing, backing up, restoring, and migrating the database.
Component Hardware Tests
Tests for input, USB, RS232, and Ethernet hardware interfaces.
Touch Screen Calibration
Step-by-step guide to calibrate the touch screen for accurate input.
System Information Retrieval
How to view system information like software version, memory, and disk space.
AD Board Write Checksum
Procedure to verify the AD Board checksum using a PC and telnet.
Routine Maintenance
Instructions for cleaning the thermal head and basic scale maintenance.
Printer Sensor Status and Calibration
Thermal Head Detection
Database Maintenance
Database Initialization
Steps to initialize or reset the scale's database to default settings.
Database Backup Procedure
Guide on how to back up the scale's database to a storage device.
Database Restore Procedure
Instructions for restoring the scale's database from a backup file.
Load Default Data
Process to load default data into the scale's system.
Database Migration Process
Steps for migrating the database between scale versions.
USB Backup and Restore
Procedures for backing up and restoring data using a USB storage device.
USB Backup Procedure
USB Restore Procedure
Hardware Test Procedures
Input Hardware Test
Tests the input functionality of the scale, including keyboard, barcode, and card reader.
USB Hardware Test
Procedure to test the USB port for connected devices like keyboards or mice.
RS232 Hardware Test
Tests the RS232 serial communication ports using a loopback cable.
Ethernet Hardware Test
Procedure to test the Ethernet connection and data transfer rates.
Touch Screen Calibration
System Information
AD Board Write Checksum
Maintenance Procedures
Thermal Head Cleaning
Instructions for cleaning the printer's thermal head using the provided kit.
Basic Scale Cleaning
Guidelines for cleaning the exterior surfaces of the scale.
Thermal Head Dismantling
Step-by-step guide on how to dismantle and replace the thermal head unit.
Firmware Upgrading
Kernel Firmware Upgrade
Procedure for upgrading the kernel firmware using Hyper Terminal and specific commands.
PC Scale Application Firmware Upgrade
Steps for upgrading the scale application firmware via FTP.
Printer Firmware Update
Instructions for reading and updating the printer firmware version.
Major Part Disassembly
Front Cover Disassembly
Procedure for removing the front cover assembly of the scale.
Main Body Side Cover Disassembly
Steps to remove the left and right side covers of the main unit.
CPU, Inverter, and Display Board Disassembly
Detailed instructions for disassembling key internal boards and the display.
Keyboard Block Disassembly
Procedure for removing the keyboard unit from the scale.
Top Cover Disassembly
Steps to remove the top cover of the scale unit.
WLAN Kit Disassembly
Procedure for removing the wireless LAN (WLAN) kit.
Thermal Head Unit Disassembly
Instructions for dismantling the printer's thermal head unit.
Printer Block Disassembly
Procedure for removing the entire printer module from the scale.
AD Board Disassembly
Steps to remove the AD Board from DI-5000 and DPS-5000 models.
Power Supply Unit Disassembly
Procedure for removing the power supply unit from the scale.
I/O (Base) Board Disassembly
Instructions for removing the main I/O (Base) board.
I/O Interface Board Disassembly
Procedure for removing the I/O Interface board.
Hardware Details
Block Diagrams
Illustrates the block diagrams for DP-5000 and DI-5000/DPS-5000 models.
Power Supply Unit Details
Provides details and connector information for the power supply unit.
CPU Board Details
Identification of components and connectors on the CPU board.
Option Kits Installation
RF Antenna Installation
Step-by-step instructions for installing the RF antenna kit.
Port Pin Configuration and Cables
Ethernet Port Pin Configuration
Details on Ethernet port pinouts, cable types, and connections.
RS232C Port Pin Configuration
Information on RS232C port pin assignments for PC and scale sides.
USB Port Pin Configuration
Details the pin assignments for the USB port.
Specification List
Weigh & Measure (W&M) Specifications
Detailed specifications for scale parameters, tare, and price.
Printer Specifications
Lists specifications for printer paper width, length, speed, and adjustments.
User Specifications
Configuration options for user-defined settings like barcode, communication, and label formats.
User Specifications - Barcode Settings
User Specifications - Communication and Label Settings
User Specifications - Receipt and Voiding Settings
User Specifications - General Operational Settings
User Specifications - Display, Date, and Time Settings
User Specifications - Advanced User Settings
User Specifications - Product Information, Reports, and Traceability
Module Specifications
Module Password System
Enables or disables the password system for modules.
Module E-label and Hi-Touch
Enables or disables E-label and Hi-Touch functionalities.
Module Queue System and Turn Chime
Configures the queue system and turn chime module.
Module Other Specifications
Various other module specifications like special sales, CCD, and customer systems.
Scale Specifications
Scale Price Settings
Settings for unit price recalculation, rounding, and decimal point positions.
Scale Tax Settings
Configuration for tax application and rounding methods.
Scale Operation Settings
Settings for multiplication operations, non-weighed items, and decimal markers.
Revision Records
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