Digi DPS-5000 Service Manual

Digi DPS-5000 Service Manual

Pc scale printer
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SERVICE MANUAL
PC SCALE PRINTER
DI-5000
DP-5000
DPS-5000
Edition 2
(Doc. No. SER-SM-072)
COPYRIGHT © 2010 TERAOKA WEIGH-SYSTEM PTE LTD

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Summarization of Contents

General
Model Specification
Details the specifications of the DI-5000, DP-5000, and DPS-5000 models.
Operating Specification
Outlines the operating conditions including power, consumption, temperature, and humidity.
Key Sheet and Display
Key Sheet Layout and Function
Illustrates the layout of keys and explains the function of each key on the panel.
I/O Ports, Span Switch, and Sealing Location
I/O Port Identification
Identifies the various I/O ports on the DP-5000 and DI-5000 / DPS-5000 models.
Span Switch Location
Shows the location and operation of the Span Switch on DI-5000 and DPS-5000 models.
W&M Sealing Procedures
Illustrates methods for sealing loadcell connectors and casings for DI-5000 and DPS-5000.
Initial Setup
Media Loading Procedure
Step-by-step guide for loading paper and label media into the printer.
Switching Print Functions
Instructions on how to switch between label and receipt printing modes.
Software Setup Procedures
Guides through various software configuration settings for the scale.
System Setup
Network Setup Configuration
Guides through configuring network settings like IP address and MAC address.
Base Station Setup
Configuration steps for the BS-02 Base Station, including serial port settings.
Language Translation Procedure
Steps to translate language files for the scale's interface using FTP.
Hardware Test and Maintenance
Printer Test Procedures
Tests for printer sensors, status, and diagnostics.
Database Maintenance Operations
Procedures for initializing, backing up, restoring, and migrating the database.
Component Hardware Tests
Tests for input, USB, RS232, and Ethernet hardware interfaces.
Touch Screen Calibration
Step-by-step guide to calibrate the touch screen for accurate input.
System Information Retrieval
How to view system information like software version, memory, and disk space.
AD Board Write Checksum
Procedure to verify the AD Board checksum using a PC and telnet.
Routine Maintenance
Instructions for cleaning the thermal head and basic scale maintenance.
Database Maintenance
Database Initialization
Steps to initialize or reset the scale's database to default settings.
Database Backup Procedure
Guide on how to back up the scale's database to a storage device.
Database Restore Procedure
Instructions for restoring the scale's database from a backup file.
Load Default Data
Process to load default data into the scale's system.
Database Migration Process
Steps for migrating the database between scale versions.
USB Backup and Restore
Procedures for backing up and restoring data using a USB storage device.
Hardware Test Procedures
Input Hardware Test
Tests the input functionality of the scale, including keyboard, barcode, and card reader.
USB Hardware Test
Procedure to test the USB port for connected devices like keyboards or mice.
RS232 Hardware Test
Tests the RS232 serial communication ports using a loopback cable.
Ethernet Hardware Test
Procedure to test the Ethernet connection and data transfer rates.
Maintenance Procedures
Thermal Head Cleaning
Instructions for cleaning the printer's thermal head using the provided kit.
Basic Scale Cleaning
Guidelines for cleaning the exterior surfaces of the scale.
Thermal Head Dismantling
Step-by-step guide on how to dismantle and replace the thermal head unit.
Firmware Upgrading
Kernel Firmware Upgrade
Procedure for upgrading the kernel firmware using Hyper Terminal and specific commands.
PC Scale Application Firmware Upgrade
Steps for upgrading the scale application firmware via FTP.
Printer Firmware Update
Instructions for reading and updating the printer firmware version.
Major Part Disassembly
Front Cover Disassembly
Procedure for removing the front cover assembly of the scale.
Main Body Side Cover Disassembly
Steps to remove the left and right side covers of the main unit.
CPU, Inverter, and Display Board Disassembly
Detailed instructions for disassembling key internal boards and the display.
Keyboard Block Disassembly
Procedure for removing the keyboard unit from the scale.
Top Cover Disassembly
Steps to remove the top cover of the scale unit.
WLAN Kit Disassembly
Procedure for removing the wireless LAN (WLAN) kit.
Thermal Head Unit Disassembly
Instructions for dismantling the printer's thermal head unit.
Printer Block Disassembly
Procedure for removing the entire printer module from the scale.
AD Board Disassembly
Steps to remove the AD Board from DI-5000 and DPS-5000 models.
Power Supply Unit Disassembly
Procedure for removing the power supply unit from the scale.
I/O (Base) Board Disassembly
Instructions for removing the main I/O (Base) board.
I/O Interface Board Disassembly
Procedure for removing the I/O Interface board.
Hardware Details
Block Diagrams
Illustrates the block diagrams for DP-5000 and DI-5000/DPS-5000 models.
Power Supply Unit Details
Provides details and connector information for the power supply unit.
CPU Board Details
Identification of components and connectors on the CPU board.
Option Kits Installation
RF Antenna Installation
Step-by-step instructions for installing the RF antenna kit.
Port Pin Configuration and Cables
Ethernet Port Pin Configuration
Details on Ethernet port pinouts, cable types, and connections.
RS232C Port Pin Configuration
Information on RS232C port pin assignments for PC and scale sides.
USB Port Pin Configuration
Details the pin assignments for the USB port.
Specification List
Weigh & Measure (W&M) Specifications
Detailed specifications for scale parameters, tare, and price.
Printer Specifications
Lists specifications for printer paper width, length, speed, and adjustments.
User Specifications
Configuration options for user-defined settings like barcode, communication, and label formats.
Module Specifications
Module Password System
Enables or disables the password system for modules.
Module E-label and Hi-Touch
Enables or disables E-label and Hi-Touch functionalities.
Module Queue System and Turn Chime
Configures the queue system and turn chime module.
Module Other Specifications
Various other module specifications like special sales, CCD, and customer systems.
Scale Specifications
Scale Price Settings
Settings for unit price recalculation, rounding, and decimal point positions.
Scale Tax Settings
Configuration for tax application and rounding methods.
Scale Operation Settings
Settings for multiplication operations, non-weighed items, and decimal markers.

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