Challenger Techstar CVT MT565B Operators Instruction Book

Challenger Techstar CVT MT565B Operators Instruction Book

Agricultural tractors
Table of Contents

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Challenger
MT525B-535B-545B-555B-
565B-575B Series
Agricultural Tractors
AGCO - SA - Beauvais - France - RC B562 104 539
January 2005
N° 3378697M1
Issue 1
Challenger MT500B EU
English

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Table of Contents
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Summarization of Contents

TRACTOR IDENTIFICATION
SERIAL NUMBERS
Important information for contacting the dealer or agent, indicating the tractor serial number.
INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
NOTE TO THE USER
Guidance for the user on tractor operation and maintenance for optimal performance.
THIS BOOK MUST ALWAYS BE KEPT WITH THE TRACTOR
Information about the book's content and the manufacturer's right to modify it.
WARRANTY
Details on warranty terms found on the purchase order and warranty conditions card.
SAFETY
Emphasis on driver safety, design features, and the importance of following safety instructions.
SAFETY - ALERT SYMBOLS AND TERMS
Explanation of safety alert symbols and terms used in the manual for risk awareness.
TRACTOR AND IMPLEMENTS
Discusses the tractor as a power source and the importance of using implements.
MAXIMUM TRAVEL SPEEDS
Highlights speed restrictions for road use of agricultural tractors based on load.
INTRODUCTION
Overview of the safety chapter, solutions for common situations, and driver responsibility.
NOTE TO THE OPERATOR
Emphasizes operator responsibility to read and follow safety instructions for personal safety.
DANGER, WARNING AND CAUTION
Defines signal words and symbols indicating potential hazards and necessary precautions.
DECALS
Warning against removing or obscuring safety decals and instructions on replacement.
SAFETY PROCEDURE TO FOLLOW
Detailed safety instructions for proper tractor operation, including operator qualifications and rules.
PROTECTION
Information on ROPS cabs, seat belts, and protection against overturn accidents.
PREPARING FOR SAFE OPERATION
Steps to prepare for safe tractor operation, including knowing equipment and personal protection.
SERVICING THE TRACTOR
Safety precautions and procedures to follow when servicing the tractor, including electrical system safety.
STARTING
Procedures for safely starting the tractor engine, including warnings and precautions.
WORKING SAFELY
Guidelines for safe operation, including managing movements, bystander safety, and overturning risks.
Safety of bystanders
Precautions for protecting bystanders, emphasizing not allowing others to operate or ride the tractor.
Risk of overturning
Measures to prevent tractor overturning, especially on slopes or with heavy loads.
To avoid side overturns
Steps to take to prevent side overturns, including speed, turns, and load management.
To avoid rear overturns
Instructions to prevent rear overturns, focusing on hitching points and load handling.
Other risks
Discussion of other operational risks such as PTO use, chemicals, visibility, and sharp turns.
Implements and attachments
Safety guidelines for using implements and attachments, including front-end loaders and PTO safety.
Safety measures when towing
Specific safety measures to follow when towing equipment, both with and without brakes.
Tractor Towing
Instructions and warnings related to towing the tractor, both with and without the engine running.
Road use
Precautions to take before using the tractor on public roads, including laws and visibility.
Highway code
Rules and precautions for operating the tractor on public roads according to traffic laws.
SAFETY - AFTER OPERATION
Procedures to follow after operating the tractor, including stopping the engine and securing the machine.
DESCRIPTION OF DECALS
Explains various safety decals found on the tractor and their meanings.
INSTRUMENTS AND CONTROLS
INSTRUMENT PANEL (FIG. 1)
Details the components of the instrument panel, including the start switch, control unit, and indicators.
INDICATOR LIGHTS PANEL
Explains control indicator lights for functions in use and failure/parking brake indicator lights.
CONTROL DISPLAY
Describes the control screen for monitoring various parameter displays, including digital display.
DOT MATRIX SCREEN
Explains the DOT MATRIX screen for monitoring various parameter displays, including programmed speeds.
PEDALS
Details the clutch, brake pedals, and foot throttle, including their functions and safety notes.
RIGHT-HAND CONSOLE
Lists and describes controls located on the right-hand console, including throttle, PTO, and hydraulic levers.
LEFT-HAND CONSOLE
Lists controls on the left-hand console, including cigarette lighter, mirror controls, and wiper.
SEAT
Details the components and adjustments of the tractor seat for operator comfort and safety.
STEERING WHEEL
Explains how to adjust the steering wheel angle and height for optimal operator ergonomics.
UPPER CONSOLE
Describes the controls and features located on the upper console, including interior light and ventilation.
SUN VISOR
Instructions on how to adjust the sun visor for glare reduction.
ROOF HATCH
Procedures for operating the roof hatch for ventilation and as an emergency exit.
BODY
Instructions on how to open and close the side panels of the tractor body for access.
OPERATION
RUNNING IN
Precautions to be taken during the initial 50 hours of tractor operation for engine and component life.
START-UP
Procedures and important notes for starting the tractor engine, including cold weather starting.
STOPPING THE ENGINE
Proper procedure for stopping the engine, with warnings about turbocharger shutdown.
DRIVING THE TRACTOR
Guidelines for driving the tractor, including foot throttle use and selecting correct gear ratios.
Preselecting A / B memorised engine speeds
How to store and select two engine speeds for continuous variable transmission use.
PowerShuttle control
Operation of the PowerShuttle control for changing direction and speed without declutching.
"TECHSTAR CVT" TRANSMISSION
General overview of the "TECHstar CVT" transmission, its modes, and operation.
Use
Explains the user interface and display screen of the "TECHstar CVT" transmission for controlling travel direction and speed.
Selecting direction of travel
How to use the PowerShuttle lever to select forward, reverse, and neutral positions.
Fast Shifting
Describes how direction changes occur in the CVT transmission and conditions that inhibit shifting.
Different control modes
Explains the different control modes available for the transmission: Lever, Pedal, and Self-propelled.
Setting ground speed
How to adjust ground speed using the left and right-hand levers on the transmission.
Selecting Hare or Tortoise range
How to shift between the two gear ranges (Hare and Tortoise) for the "TECHstar CVT" transmission.
Speed regulator SV1 and SV2
How to use the speed regulator to store and recall specific ground speeds for consistent operation.
Engine underspeed supervisor
Explanation of the engine underspeed supervisor function and its activation/setting.
Clutch-coupler function
Details on the clutch pedal and coupler function, explaining how they manage traction effort and prevent stalling.
Setting restart speeds for shifting
Procedure for setting and storing restart speeds for transmission shifting.
Using the DOT MATRIX screen
Instructions on how to navigate and use the DOT MATRIX screen for various tractor functions and settings.
Start-up screen
Displays restart speeds, memory settings, engine supervisor, PTO, and control modes.
Work screen
Shows memorised speeds, PTO, wheel slip, and control modes for ongoing work.
Reverse shuttle sensitivity
Allows adjustment of the response time for shifting direction of travel, including delay settings.
Pedal mode sensitivity screen
Used to adjust acceleration and deceleration sensitivity when operating in pedal mode.
Fuel used screen
Indicates fuel consumption since the last reset and total fuel consumed.
Wheel slip screen (optional)
Enables defining maximum allowable slip and displays current slip settings.
"SMS" controls setting menu (1/2)
Menu to adjust flow rate values for spool valves and manage SMS control locking.
"SMS" controls setting menu (2/2)
Menu to activate/deactivate timing and adjust it from 0 to 60 seconds or infinite mode.
Headland 2 screen
Adjusts engine speed based on linkage status changes for work or transport.
Headland 1 screen
Varies engine speed for SV1 and SV2 memorised ground speeds.
Clutch coupler screen
Displays whether the clutch coupler function is ON or OFF.
Auxiliary oil level screen
Shows the filling level of the auxiliary oil tank and indicates low levels.
Linkage and EHS valves menu
Menu to give priority to spool valves over linkage or vice versa, and set values.
Error code screen
Displays all tractor error codes, each shown for 4 seconds in a loop.
Brightness screen
Allows adjustment of screen brightness.
Contrast screen
Allows adjustment of screen contrast.
"ParkLock" electrohydraulic brake
Explains how to activate and deactivate the "ParkLock" electrohydraulic brake system.
TRACTOR TOWING
Refers to instructions for towing the tractor.
BRAKES
Safety warnings and procedures related to brake pedal use and trailer brakes.
FRONT AXLE ENGAGEMENT (4WD)
Explains the operation of the 4WD system in automatic and manual modes, with important disengagement notes.
DIFFERENTIAL LOCK - REAR AXLE
Details the use of the rear axle differential lock, its engagement/disengagement, and important notes.
SUSPENDED CAB
How to adjust cab suspension flexibility for road or field work.
FRONT PTO
Operation of the front power take-off, including engagement and stopping procedures.
REAR PTO
How to select PTO speed and engage the power take-off in manual and automatic modes.
Engaging the power take-off
Detailed steps for engaging the PTO in both manual and automatic modes, including indicator lights.
Flange shaft
Information on flange shaft types and tightening torques for screws.
ELECTRONIC LINKAGE
Overview of the electronic linkage system and its controls.
Attaching an implement from the driver’s seat
Step-by-step procedure for attaching implements using controls from the driver's seat.
Lowering
How to lower the linkage, including automatic mode governed by implement weight and ground speed.
Lifting
Procedure for lifting the linkage using the control knob.
Depth control
How to adjust the working depth using the control knob and the floating mode.
Attaching an implement using external controls
Instructions for using external controls to attach implements, with safety warnings.
Transport
How to set the linkage for transport position, including selecting minimum position and height.
Activate transport control system
How to activate and deactivate the transport control system.
Quick soil engagement
Procedure for quick soil engagement using the selector switch and button.
Use when working
How to adjust working parameters like high position, lowering speed, and control modes.
Operation at headlands
How to operate the linkage at headlands for automatic furrow start and end.
STEERING
Information on steering types, safety precautions, and hydraulic system maintenance.
AUXILIARY HYDRAULICS SYSTEM
General overview of auxiliary hydraulics and flow control valve operation.
Flow Control Valve
How to regulate oil flow using the spool valve knob and information on zero leak option.
Additional spool valve outlets
Information on additional sockets for using other spool valves with implements.
"Joystick" controls
How to use the joystick controls for electrohydraulic spool valves, with and without Datatronic.
Setting Joystick parameters with Datatronic 2
Instructions for setting joystick parameters using Datatronic 2, including display descriptions.
Using the control levers
How to use control levers for spool valves, including blocking positions and floating position.
Operating with Datatronic 3
Procedures for operating spool valve controls with Datatronic 3, including unlocking and locking.
Memorising a flow rate
How to store and recall flow rates for spool valves using the Datatronic system.
Operating with Datatronic 3 (continued)
Steps for operating spool valve controls with Datatronic 3 and handling floating position.
Emergency manual control of the spool valves
How to use emergency hand controls for spool valves in case of malfunction.
Stabilisers
Function of stabilisers and how to adjust them for different implements and transport positions.
Adjustment procedures
Step-by-step procedures for adjusting stabilizers for both tractors with and without "Lift/Lower" push buttons.
DRAWBARS AND HITCHES
Information on available drawbars and hitches, including perforated bars and swinging drawbars.
Perforated bar
Details on the perforated bar and its suitability for light loads.
Swinging drawbar
Specifications and adjustments for the swinging drawbar, including height and offset.
Stud for semi-mounted trailer
Information on the stud for semi-mounted trailers, suitable for heavy loads.
Roller type swinging drawbar
Use of the roller type swinging drawbar for heavy trailed implements and easier headland turns.
4-wheel trailer clevis hitch - Easy adjustment type
How to adjust and lock the clevis hitch for 4-wheel trailers.
TOWING PROCEDURES AND INSTRUCTIONS
Detailed procedures for towing the tractor, including cover opening, shield removal, and lever positioning.
Limp home mode
Procedures for operating the tractor in limp home mode if transmission control is not possible.
Limp home mode (continued)
Detailed steps for activating and using the limp home mode, including range selection and starting procedures.
MAINTENANCE AND ADJUSTMENTS
INITIAL 50 HOUR SERVICE INSPECTION
Operations to be performed by the Service Engineer for the first 50-hour service.
Engine, fuel and cooling systems
Maintenance tasks for engine, fuel, and cooling systems, including filter changes and level checks.
Electrical system and instruments
Checks for the electrical system, battery, instruments, and all powered devices.
Front axle and steering
Maintenance for the front axle, drive units, and steering pivots, including greasing.
Transmission and hydraulics
Checks and changes for transmission and auxiliary hydraulic oil levels and filters.
Clutches and brakes
Inspection of clutch pedal, brake pipes, parking brake, and PTO engagement.
General
General maintenance tasks including washer fluid, AC system, bolt torques, safety guards, and road tests.
SERVICE GUIDE
A comprehensive service guide detailing maintenance tasks and their recommended intervals (50h, 400h, etc.).
USER GUIDE
A summary of user maintenance tasks for engine, electrical system, front axle, transmission, and clutch.
LUBRICATION
Recommended lubricants for all year round use and specific AGCO lubricant recommendations.
INSTRUCTIONS FOR PRESSURE WASHING
Safety instructions and components to protect when pressure washing the tractor.
LUBRICATION
Details lubrication points and the servicing schedule according to the Service Guide.
ENGINE
Information on the 6-cylinder engine, oil level checks, and procedures for draining engine oil.
6-cylinder engine
Illustration and identification of engine components like oil filters, dipstick, and fuel pump.
Oil level
How to check and maintain the engine oil level correctly to avoid consumption issues.
Drain the engine oil every 400 hours
Procedure for draining and refilling the engine oil, including torque specifications and interval notes.
FUEL SYSTEM
Maintenance of the fuel system, including prefilter and filter replacement, and bleeding the system.
Fuel prefilter and filter
Steps for checking the prefilter bowl, draining water, and replacing filter elements.
Bleeding the fuel system
Procedures for bleeding the fuel system to ensure correct engine operation and prevent air ingress.
Fuel injection pump, regulator and injectors
States that these components require professional adjustment by a dealer.
Fuel tank
Instructions for draining the fuel tank every 1200 hours.
AIR FILTER
Procedures for cleaning and replacing the prefilter and main air filter elements.
Prefilter and main filter
Detailed steps for cleaning and replacing the main filter and prefilter, including warnings.
COOLING SYSTEM
Checks and maintenance for the cooling system, including coolant level, mixture, and radiator fins.
STEERING, TRANSMISSION AND AUXILIAIRY FUNCTIONS
Overview of steering, transmission, and auxiliary hydraulic circuits and their maintenance.
Change the transmission oil every 2000 hours
Procedure for changing transmission oil, including drain plugs, filler caps, and level checks.
Change the 150 micron suction strainer (Fig. 21) every 2000 hours
Steps to replace the 150-micron suction strainer in the auxiliary hydraulics tank.
High pressure 10 micron filtering
Procedure for replacing the high-pressure filter element in the transmission system.
FRONT AXLE - 4-WHEEL DRIVE
Maintenance for front axle final drive units and the front axle itself, including oil level checks.
Final drive units
How to check and drain oil in the front axle final reduction units.
Front axle
Checking and draining the oil level in the front axle.
Suspended front axle
Warnings and notes regarding maintenance on the suspended front axle.
CLUTCH AND BRAKES
Checks for clutch liquid level and procedures for draining the clutch circuit.
Clutch liquid level
How to check the clutch liquid level and drain the circuit.
Adjustments
Notes that clutch and brakes require no adjustment, but bleeding the circuit is necessary.
AIR CONDITIONING SYSTEM
Maintenance for the air conditioning system, including condenser, receiver drier, and system checks.
Condenser
How to clean the air conditioning condenser using compressed air.
Air conditioning receiver drier
Procedure for replacing the air conditioning receiver drier.
Checking the air conditioning system
Steps to check the air conditioning system by running the engine and operating the system.
CHECKING FAN BELT CONDITION AND TENSION
How to inspect the "Poly V" fan belt for condition and check its tension.
Check belt tension every 400 hours
Procedure for checking fan belt tension and adjusting it if necessary.
Replacing
Steps for replacing trapezoid and "Poly V" belts, including tensioning.
CAB
Maintenance related to the tractor cab, including air filter, suspension, and ROPS checks.
Cab air filter
Procedures for cleaning and changing the cab air filter.
Cab suspension
Regular draining of water from the pneumatic cab shock absorbers and filter replacement.
ROPS cab or frame
Importance of checking ROPS cab/frame mounting bolts and warnings against modifications.
TYRES
Information on dual rear wheels, their use, wheel bolts, and liquid ballasting.
Dual rear wheels
Criteria for choosing dual rear wheels and warnings about their use in strong tractive efforts.
Use
Guidelines for using dual wheels, including track settings and tyre width recommendations.
Wheel bolts
Checking wheel bolt tightening torque and information on liquid ballasting.
Inflation pressure
Recommended inflation pressure for tyres, noting differences for outer tyres.
Pressure under load (bar) (psi)
How to check tyre pressures according to load, speed, and work type, referring to manufacturer tables.
WHEELS
Checking tightness of wheel nuts.
TRACK ADJUSTMENTS
Adjustments for front and rear wheel tracks.
Front wheel track
How track widths available depend on axle type and tyre dimensions.
ELECTRICAL EQUIPMENT
General information about the 12-volt electrical system, batteries, alternator, and trailer socket.
Batteries
How to maintain batteries by wiping terminals and safety warnings about explosive gases.
Alternator
Checking fan and alternator belts, and having the alternator checked by a dealer.
Trailer socket (ISO)
Explains the connection and function of the trailer socket pins.
Headlight adjustment
How to adjust tractor headlights for proper beam alignment on a wall or screen.
Xenon work headlights (optional)
Precautions for replacing xenon bulbs, including electrical connection warnings.
Adjusting work headlights
How to adjust work headlights using the provided screws.
REPLACING FUSES
Diagram and information on replacing fuses in the tractor's electrical system.
FUEL HANDLING, STORAGE AND SPECIFICATION
Important guidelines for handling, storing, and specifying diesel fuel.
Gas-oil
Precautions for handling diesel fuel, including warnings about adulterants and refueling procedures.
Recommended fuel specification
Details recommended diesel fuel specifications for optimal engine performance and longevity.
Fuel storage conditions
Advice on proper fuel storage conditions, especially in cold weather, and advice on rotating fuel stocks.
STORING THE TRACTOR
Precautions to take when storing the tractor for extended periods.
SPECIFICATIONS
ENGINE
Detailed engine specifications including bore, stroke, capacity, power, torque, and speeds.
Fuel system and air filter
Specifications for the fuel filter, injection pump, and cold weather starting systems.
GROUND SPEEDS
Ground speed ranges for the "TECHstar CVT" transmission in forward and reverse, for different modes.
ELECTRICAL SYSTEM
Specifications for the tractor's electrical system, including voltage, batteries, alternator, and lights.
COOLING
Details of the cooling system, including operating mode, fan, belt, and radiator specifications.
TRANSMISSION
Specifications for the gearbox, including drive modes, filtration, and bevel gear ratios.
FINAL DRIVE UNITS
Information on final drive units, including drive type and reduction ratios for different models.
REAR PTO
Specifications for the rear PTO, including flange shaft details and control methods.
FOUR-WHEEL DRIVE FRONT AXLE
Details on the front axle clutch mechanism, differential lock, and gear ratios.
HYDRAULICS (ACCORDING TO MODEL OR COUNTRY)
Specifications for the hydraulic system, including primary and high-pressure circuits.
LINKAGE
Specifications for rear and front linkage systems, including types and lifting capacities.
BRAKES
Details of the brake system, including type, diameter, discs per side, and parking brake operation.
DIFFERENTIAL LOCK - REAR AXLE
Specifications for the differential lock type and control method.
STEERING
Type of steering system and specifications related to turning radius and track adjustments.
WHEELS
Specifications for front and rear wheels, including material and adjustment types.
TYRES
Compatibility of front and rear tyres for 4-wheel drive tractors.
INFLATION PRESSURE
Refers to Chapter 5 for inflation pressure details.
TRACK WIDTH ADJUSTMENTS
Refers to Chapter 5 for track width adjustment details.
NOISE LEVELS (DBA) AT OPERATOR EARS
Noise level measurements at the operator's ears according to specific directives.
CAPACITIES
Table listing various fluid capacities for the tractor, including fuel, cooling system, and hydraulics.
TIGHTENING TORQUES
Torque specifications for wheels and other miscellaneous components.
Wheels
Tightening torques for wheels based on disc hub and rim on disc configurations.
Miscellaneous
Tightening torques for power take-off shaft and engine oil drain plug.
DIMENSIONS AND WEIGHTS
Table of tractor dimensions and weights for different models, including wheel base and overall length.
DIMENSIONS AND ATTACHMENT POINTS
Specifications for attachment points and dimensions for MT525B/MT535B/MT545B series tractors.
DIMENSIONS AND ATTACHMENT POINTS
Specifications for attachment points and dimensions for MT555B/MT565B/MT575B series tractors.
ACCESSORIES AND OPTIONS
ACCESSORIES AND OPTIONS
Lists various tractor accessories and options, including wheel weights, linkages, and electronic systems.
"DATATRONIC" ONBOARD COMPUTER
General information and description of the onboard computer, its location, and its role in measuring tractor use.
General
Overview of the onboard computer as a measuring instrument for tractor optimization.
Description
Details the components of the Datatronic computer, including the screen layout and selection keys.
Symbols
Explains the various symbols used in the Datatronic display for engine speed, PTO, wheel slip, and fuel consumption.
Use
Instructions on how to use the Datatronic computer in active mode and memory mode.
Use of the memory
How to modify titles, select memories, reset values, and manage memory settings.
Use of the memory (continued)
Detailed steps for modifying memory titles, selecting, and resetting stored values.
Use when working
How to select the required memory for work and display stored data or implement settings.
Wheel slip control
How to set the maximum slip limit and how the system operates to maintain allowable wheel slip.
Comparative mode
How to use the comparative mode to store and compare different data parameters.
Comparative mode (continued)
Detailed explanation of using the comparative mode to store engine speed, forward speed, and other data.
Auxiliary functions
How to set the clock, update date/month/year, and adjust screen contrast.
Screen contrast
How to adjust screen contrast and set night mode for optimal visibility.
REAR DUAL CONTROL
General overview of the "DUAL CONTROL" system for automatic operation of semi-mounted ploughs.
General
Explains the system's function, sensors, and components for controlling implements.
Description of the adjustment screen
Details the adjustment screen for rear dual control, explaining symbols and their uses.
Adjustments
Step-by-step guide to adjusting the rear dual control for horizontality in high and low positions, and furrow start/end lengths.
Use
Instructions on how to use the "DUAL CONTROL" system, including selecting modes and activating the function.
Working operation
Explanation of furrow start and end operations, including linkage control and depth wheel adjustments.
Working operation (continued)
Details on furrow start and end operations, including plough length correction and depth wheel adjustments.
GLOSSARY
Definitions of terms used in the Dual Control system, such as working mode, furrow start/end modes, and plough length.
FRONT DUAL CONTROL
General overview of the "Front Dual Control" system for controlling front implements and its integration with rear linkage.
General
Explains the function of the Front Dual Control system and its compatibility with LOAD SENSING hydraulics.
Description of the adjustment screen
Details the adjustment screen for front dual control, explaining symbols and their uses.
Adjustments
Step-by-step guide to adjusting front and rear linkage positions for high and low settings, and furrow start/end lengths.
TRAILED IMPLEMENT CONTROL (TIC)
General overview of the Trailed Implement Control (TIC) system for controlling trailed implements on a swinging drawbar.
General
Explains the TIC system, its sensors, and its availability on tractors with LOAD SENSING hydraulics.
Description of the adjustment screen
Details the adjustment screen for TIC, explaining symbols and their uses for implement height adaptation.
Settings (Fig. 22)
Steps to set the rear implement position for headland furrow mode and working mode.
Use (Fig. 25)
How to use the Trailed Implement Control (TIC) system, including selecting modes and activating the function.
"DATATRONIC 3" ONBOARD COMPUTER
General information and description of the Datatronic 3 onboard computer.
General
Overview of the Datatronic 3 computer and its automatic activation.
Description
Details the components of the Datatronic 3 computer, including main data display, other functions, and controls.
MEMORIES APPLICATION
General information on the memories application for storing parameters of different implements.
General
Purpose of the memories application to store implement parameters and record sequences.
Description of a memory (Fig. 3)
Explains the memory display, including implement name, calibration data, and memory number.
WORK APPLICATION
General overview of the Work Application for displaying stored tractor parameters.
General
How to start the Work Application and navigate its menus.
Description (Fig. 38)
Details the fixed upper section and left/right-hand windows of the Work Application display.
EHS Valves menu
How to display and select the EHS Valves menu for adjusting hydraulic spool valve parameters.
EHS Valves menu (continued)
Explains real-time display of EHS valve movement and how to carry out EHS valve adjustments.
Gearbox settings menu
How to access and view the Gearbox Settings menu for DYNA VT transmission settings.
Active memory menu
How to display and view various parameters during field or road use via the Active Memory menu.
Active memory menu (continued)
How to use the width divider function in the Work Application for precise surface area measurements.
Headland application
How to display and use the Headland Application for viewing programmed sequences.
Headland application (continued)
Procedures for recording and playing back sequences in automatic and manual modes for headland operations.
DUAL CONTROL APPLICATION
Overview of the DUAL CONTROL system for managing implements in working position and at field ends.
General
Explains the DUAL CONTROL system's function, sensors, and capabilities for controlling implements.
FRONT DUAL CONTROL
Details the adjustment screen for FRONT DUAL CONTROL, explaining symbols and values.
Calibration
Procedure for calibrating the front linkage position sensor for correct DUAL CONTROL operation.
Memorising high and low linkage positions
How to memorize high and low linkage positions for implements in the FRONT DUAL CONTROL system.
Memorising high and low linkage positions (continued)
Steps to memorize high and low linkage positions for implements using the controls.
Setting furrow start length
How to set the furrow start length, adjusting it based on the distance between front and rear implements.
Setting furrow start front linkage extra-lowering
How to set the furrow start front linkage extra-lowering value to ensure correct depth.
Setting furrow end length
How to set the furrow end length, similar to furrow start length, adjusting for implement spacing.
Setting furrow end depth wheel partial lifting
How to set the furrow end depth wheel partial lifting value to ensure correct operation at furrow end.
Activating the FRONT DUAL CONTROL function
Steps to activate the FRONT DUAL CONTROL function, including checking icon status and switching between ON/OFF.
Activating the FRONT DUAL CONTROL function (continued)
How to activate the FRONT DUAL CONTROL function, including checking icon status and switching between ON/OFF.
Working operation
Explanation of furrow start and end operations for implements using DUAL CONTROL.
Working operation (continued)
Details on furrow start and end operations, including linkage control and depth wheel adjustments.
REAR DUAL CTRL
Overview of the REAR DUAL CONTROL menu for viewing settings and activating the function.
Calibration
Procedure for calibrating the rear implement position sensor for correct DUAL CONTROL operation.
Calibration (continued)
Information on downloading calibration data to different memories and recalibrating the sensor if work is done.
Memorising high and low linkage positions
How to memorize high and low linkage positions for implements in the REAR DUAL CONTROL system.
Memorising high and low linkage positions (continued)
Steps to memorize high and low linkage positions for implements using the controls.
Setting furrow start length
How to set the furrow start length, adjusting it based on the distance between front and rear implements.
Setting furrow start depth wheel partial lowering
How to set the furrow start depth wheel partial lowering value to ensure correct depth.
Setting furrow end length
How to set the furrow end length, similar to furrow start length, adjusting for implement spacing.
Setting furrow end depth wheel partial lifting
How to set the furrow end depth wheel partial lifting value to ensure correct operation at furrow end.
Activating the REAR DUAL CONTROL function
Steps to activate the REAR DUAL CONTROL function, including checking icon status and switching between ON/OFF.
Activating the REAR DUAL CONTROL function (continued)
How to activate the REAR DUAL CONTROL function, including checking icon status and switching between ON/OFF.
Working operation
Explanation of furrow start and end operations for implements using REAR DUAL CONTROL.
Working operation (continued)
Details on furrow start and end operations, including linkage control and depth wheel adjustments.
TRAILED IMPLEMENT CONTROL (T. I. C.)
Overview of the Trailed Implement Control (TIC) system for controlling trailed implements on a swinging drawbar.
Points menu
How to access and set the POINTS menu for automatic furrow start and end length adjustments.
General
Purpose of the POINTS menu for automatic furrow adjustments based on field shape.
Setting the points
How to set the points menu, access the WORK application, and select the POINTS menu.
Setting furrow start length
How to set the furrow start length, adjusting it based on the distance between front and rear implements.
Setting furrow start front linkage extra-lowering
How to set the furrow start front linkage extra-lowering value to ensure correct depth.
Setting furrow end length
How to set the furrow end length, similar to furrow start length, adjusting for implement spacing.
Setting furrow end depth wheel partial lifting
How to set the furrow end depth wheel partial lifting value to ensure correct operation at furrow end.
FRONT LINKAGE
General information on the front linkage, its safety instructions, and usage for agricultural machinery.
General
Use of the front linkage for agricultural purposes, including hitching mounted and pushed implements.
Use
Instructions for positioning circuit valves and controlling the front linkage via spool valve levers or joystick.
Hitching an implement
Procedures for hitching implements using fixed, floating, and transport positions, and external controls.
Driving on the road
How to control the active transport control system for comfortable high-speed driving and warnings about valve positioning.
FRONT POWER TAKE-OFF
Information on power levels allowed for the front PTO and its control system.
Power level allowed
Power limitations for front PTO based on engine type and recommendations for implement selection.
Power Take-Off Control
How to control the front PTO using the switch, including engagement, stopping, and brake engagement.
TROUBLESHOOTING
ENGINE TROUBLESHOOTING
Common engine problems and diagnostic procedures, including engine not running, overheating, and misfiring.
Engine will not run
Troubleshooting steps for an engine that will not start, checking clutch, batteries, and starter.
Engine runs but will not start
Reasons why an engine might start but not run, including fuel issues, air leaks, and viscous fuel.
Engine starts but will not run at full power
Troubleshooting for reduced engine power, checking throttle link, fuel tank vent, and filters.
Engine overheating
Causes and solutions for engine overheating, including coolant level, radiator, and thermostat checks.
Excessive fuel consumption
Reasons for excessive fuel consumption, such as clogged air intake or incorrect injection pump timing.
Overconsumption of oil
Potential causes for oil overconsumption, including seal leaks, incorrect oil type, and worn piston rings.
Engine misfiring
Troubleshooting steps for engine misfiring, focusing on injector nozzles and valve issues.
Engine speed irregular
Reasons for irregular engine speed, such as transmission clutch slip or regulator issues.
HYDRAULIC CIRCUIT TROUBLESHOOTING
Common problems related to the hydraulic circuit, including ram movement and lift arm issues.
Remote controlled ram will not retract
Troubleshooting for remote controlled rams that do not retract, checking hoses and coupling levers.
Remote controlled ram will not extend
Troubleshooting for remote controlled rams that do not extend, checking hoses, coupling levers, and flow rate.
Lift arms do not lift
Reasons why lift arms may not lift, including linkage control activation and calibration, and load limits.
Pump does not supply sufficient pressure to lift normal load
Issues with the pump not supplying sufficient pressure, suggesting pump malfunctioning.
Control valves do not return to idle position at end of ram travel
Troubleshooting for control valves not returning to idle, checking adjustment screws and lever engagement.
Control valves reach idle position before ram reaches end of travel
Potential causes for control valves reaching idle position prematurely, such as incorrect adjustment screws or worn parts.
Oil foam forming at breather outlet
Causes of oil foam, including incorrect oil levels, type, or air leaks in the circuit.
Oil leaks at accessories level
Troubleshooting for oil leaks at accessories, checking for loose connections or damaged threads.
Spool valve union disconnects when under load
Reasons for spool valve unions disconnecting under load, such as incorrect fittings or rough ground.
Remote controlled ram linkage mechanism warped
Issues where the implement prevents full ram travel, requiring check and adjustment of the implement or linkage.
Tank losing oil
Troubleshooting for oil loss from the tank, suggesting repair or replacement of external components.
Final transmission / hydraulic system oil overheating
Causes and solutions for overheating of the final transmission and hydraulic system oil.
Spongy brakes
Troubleshooting for spongy brakes, suggesting bleeding the circuit or checking pressure relief valve.
Appendix
CONVERSION TABLES
Tables for converting units of length, area, volume, power, torque, pressure, speed, weight, and temperature.

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