Challenger MT738 Operator's Manual
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Challenger MT738 Operator's Manual

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Operator's Manual
Rubber Track Tractor
MT738
TABC0738xHxxx1001-
MT740
TABC0740xHxxx1001-
MT743
TABC0743xHxxx1001-
North America
4205 River Green Parkway, Duluth GA 30096 USA
June 2020
Challenger is a registered trademark of Caterpillar
Inc. and is used under license by AGCO.
589607D1G
© AGCO 2020
NA
Original Operator's Manual
English

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Summary of Contents for Challenger MT738

  • Page 1 TABC0738xHxxx1001- MT740 TABC0740xHxxx1001- MT743 TABC0743xHxxx1001- North America 4205 River Green Parkway, Duluth GA 30096 USA June 2020 Challenger is a registered trademark of Caterpillar Inc. and is used under license by AGCO. 589607D1G © AGCO 2020 Original Operator's Manual English...
  • Page 2 CALIFORNIA Proposition 65 Warning WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
  • Page 3 Table of contents Rubber Track Tractor 1 Safety ..............17 .
  • Page 4 Table of contents 1.3.18 Engine ............38 Chassis safety signs .
  • Page 5 Table of contents 2.5.1 United States and Canada emission control warranty statement ... . . 63 2.5.2 California emission control warranty statement ......66 3 Operation .
  • Page 6 Table of contents 3.7 .15 Step options ........... 115 Terminal basics .
  • Page 7 Table of contents 3.12.6.1 Accuterminal Main Menu ....... . 169 3.12.6.2 Data exchange .
  • Page 8 Table of contents 3.18 Storage compartments ..........220 3.18.1 Literature holder .
  • Page 9 Table of contents 3.25.10 Program the change in direction of travel speeds ......254 3.25.11 Calibrate the speed display ........255 .
  • Page 10 Table of contents 3.32.3 Connect a hydraulic motor ........305 3.32.4 Connect a hydraulic motor with a flow control valve .
  • Page 11 Table of contents 3.41.5 Adjust the brightness ..........341 3.41.6 Adjust the contrast .
  • Page 12 Table of contents Electrical system ........... 397 4.10 SCR system .
  • Page 13 Table of contents Engine ............449 5.5.1 Replace the engine air filter .
  • Page 14 Table of contents 5.11.1 Change the wiper blades ......... 486 5.11.2 Check the windscreen washer fluid level .
  • Page 15 Table of contents 6.10.13 Fault code 10.1.00 - ..........616 6.10.14 17 .1.00 .
  • Page 16 Table of contents Rubber Track Tractor 589607D1G...

  • Page 17: Table Of Contents

    Table of contents 1 Safety Safety instructions ............19 1.1.1 Operator Manual .
  • Page 18 Table of contents 1.3.18 Engine ............38 .

  • Page 19: Safety Instructions

    1. Safety 1.1 Safety instructions GUID-BED3B890-BC33-4986-BA35-82EF8922534A [V2] 1.1.1 Operator Manual This operator manual uses the latest information available at the time of publication. Read the operator manual carefully before operating the machine. Right-hand and left-hand, as used in the operator manual, is determined by facing the direction that the machine travels when in use.

  • Page 20: Safety Signs

    1. Safety NOTE: Information to help you do the procedure, or help you to understand. GUID-2FB17168-6A01-47C5-B298-234AF171520B [V9] 1.1.5 Safety signs NOTE: Do not remove the safety signs. Replace the safety signs that you cannot read, are damaged, or are missing. Clean the machine surface with a weak soap and water solution before you replace the safety signs.

  • Page 21: General Safety Instruction

    1. Safety GUID-5D629BA7-D659-48B8-A7B0-3B99F135B7BA [V1] 1.1.7 General safety instruction CAUTION: Carefully read the operator manual before operating the machine. See all instructions and safety rules when operating or doing maintenance. GUID-FE6A41D4-536F-4C0D-BE60-FA0CCDEEB171-high.jpg [High] Fig. 3 Do not start the engine until the area is free of personnel.

  • Page 22: Pressurized Air

    1. Safety • Stop the engine. • Remove the switch key. • Cool the machine. Use other precautions if the conditions and environment make it necessary. For operating this machine in forestry or loader operations: This machine does not have a falling-object protective structure and must not be used in forestry or loader operations.

  • Page 23: Before You Start The Engine

    1. Safety GUID-344A454E-7D26-49D5-9AB4-3FEEFA88AFD5 [V3] 1.1.12 Before you start the engine Start the engine only from the operator compartment. Never short across the starter terminals or batteries. Shorting can damage electrical system or cause unexpected machine movement. Adjust the seat so full pedal travel can be achieved with operator's back against seat back.

  • Page 24: Operating Procedures

    1. Safety GUID-D067D7D0-F186-4274-857C-255352F3AF1A [V1] 1.1.15 Operating procedures The machine will turn with the transmission control lever in the neutral position when the engine is operating and the steering wheel is turned. Only operate the machine while in the operator's seat. Securely connect the seat belt while operating the machine.

  • Page 25: Prevent Contact With Power Lines

    1. Safety GUID-68BB2502-ACF8-4737-8720-3B2C47AED6C1 [V1] 1.1.17 Prevent contact with power lines Prevent Contact with Power Lines - When operating the machine prevent contact with low hanging power lines. Rural areas can have areas where power supply lines can touch part of the machine during usual operation.

  • Page 26: Rollover Protective Structure

    1. Safety GUID-E9465583-03E5-41F2-90E8-26F033848D5D [V4] 1.1.20 Rollover protective structure Do not make any modifications to the rollover protective structure (ROPS) as this will change protection provided. Do not change structure by welding, cutting, adding weight, or drilling holes into structure. Any change not specifically authorized by AGCO invalidates AGCO certification for ROPS.

  • Page 27: Oils

    1. Safety GUID-BDBCD281-B073-40B0-A37C-9716BF8A6468 [V1] 1.1.23 Oils Pressurized hot oil and hot components can cause personal injury. Do not allow hot oil to contact skin. Do not allow hot components to contact skin. Remove the hydraulic tank filler cap only after the engine has been stopped. The filler cap must be cool enough to touch with a bare hand.

  • Page 28: Batteries

    1. Safety GUID-074A76CF-7A49-411A-B5E5-757091C83001 [V2] 1.1.26 Batteries A lead acid battery generates flammable and explosive gases. Keep sparks and flames away from the battery. WARNING: Sulfuric acid in battery electrolyte is poisonous. The acid is strong enough to burn skin, eat holes in clothing and cause blindness if got into eyes.

  • Page 29: Exhaust Fumes

    1. Safety GUID-7F41C7C3-DACC-46D2-ADC7-531D148964D3 [V2] 1.1.27 Exhaust fumes Always work in a correct ventilated area. Engine exhaust fumes can cause sickness or death. If necessary to run engine in a closed area, use correct equipment to safely remove exhaust fumes from area. Always open the doors and get outside air into area.

  • Page 30: Fire Extinguisher

    1. Safety Do not smoke in areas used for storing flammable materials. Do not operate machine near any flame. Do not weld on lines or tanks that contain flammable fluids. Do not flame cut lines or tanks containing flammable fluid. Clean any such lines or tanks fully with a nonflammable solvent before welding or flame cutting.
  • Page 31 1. Safety • parking brake • horn • windshield wiper and washer • rear view mirrors • etc. Repair or replace a component not in correct operating order. Do not drive at a speed causing machine to lose control. Obey all traffic rules. Operate the machine with hazard lights on, unless prevented by law. The operation of work lamps while driving on public roads is prohibited.

  • Page 32: Safety Signs And Labels

    1. Safety GUID-075D7460-D97A-4335-9F3E-6F86CFC18490 [V3] 1.2 Safety signs and labels There are several specific safety signs on this machine. The exact location of the hazards and the description of the hazards are reviewed in this section. Become familiarized with all of the safety signs. Make sure all of the safety signs are legible. Clean the safety signs or replace the safety signs if you cannot read the words.

  • Page 33: Engine Safety Signs

    1. Safety GUID-6A02DC87-AE50-4B0D-B639-18180FBC5D01 [V1] 1.3 Engine safety signs 529903D1 01 562327D1 2 562325D1 2 511129D1 01 529901D1 02 562309D1 2 566832D1 1 562350D1 2 TRHJA0110114301 568895D1 1 GUID-185A438C-B34C-4CD9-9AF4-07A05C491DA3-low.svg [Low] Fig. 19 Original art: /o/VIRTUAL_BUILD_SESSION_FILES/Tech Writers/TCM/ST4/Engine safety signs.ai Rubber Track Tractor 589607D1G...

  • Page 34: Engine Oil Sign

    1. Safety GUID-B809BE8E-DAEE-4C27-A837-5F941FB0E8AA [V4] 1.3.1 Engine oil sign Engine oil sign Check the level of the engine oil daily. GUID-7C462C44-E836-49FC-8284-C69790D64A74 [V1] 1.3.2 Engine oil filter Engine oil filter Change the engine oil filters, as necessary. See the maintenance schedule for the service intervals. Discard the used filters correctly.

  • Page 35: Fuel Filter

    1. Safety GUID-4A321CD3-19EE-4965-9F8D-D00C39289C11 [V1] 1.3.5 Fuel filter Fuel filter The decal is located on the fuel filter housing. GUID-0A978768-31DF-4F9F-B1DE-7149146AA421 [V1] 1.3.6 Run-over hazard Run-over hazard Personal injury or risk of machine run-over can occur. Do not short across starter terminals from the ground to start machine.

  • Page 36: High Pressure Hazard

    1. Safety GUID-E8092D6C-D1E1-4A45-8824-21AFE83DAF59 [V2] 1.3.9 High pressure hazard High pressure hazard Prevent contact with high-pressure fluids. Oil leaks can cause a high pressure fluid flow which can go through skin. Use a piece of wood or cardboard to find leaks not hands. Protect hands and body from the high pressure fluids.

  • Page 37: Fuel Filter

    1. Safety GUID-A5842CB1-21CF-4B58-9B1B-7F82A6DF6522 [V1] 1.3.12 Fuel filter Fuel filter The decal is located on the fuel filter. GUID-66D86DF7-6153-4B84-BAF0-B91AE8546CCF [V1] 1.3.13 Separator filter Separator filter The decal is located on the fuel water separator filter. GUID-FD8F5ABA-6777-4E76-A4FC-B5E060EBB4C1 [V1] 1.3.14 Engine oil filter Engine oil filter Change the engine oil filters, as necessary.

  • Page 38: Air Conditioning

    1. Safety GUID-A8FB8C2B-E94E-4EF8-8B9A-A709DD01A8B3 [V2] 1.3.16 Air conditioning Air conditioning This decal shows the capacity of refrigerant for the air conditioning system. TRHJA0110114101 GUID-B5E55290-80B4-4E84-8226-9D088840EA1E [V2] 1.3.17 Explosion hazard Original art: /o/More/ST4/air conditioning ACW3341890-1-ECN201380-.pdf Explosion hazard Do not use ether at any time. Ether used as a starting fluid can cause engine damage and/or personal injury.
  • Page 39 1. Safety GUID-81A93E86-31C1-47C0-B3D8-3B6C31F4241D [V2] 1.4 Chassis safety signs 566829D1 562319D1 2 562354D1 2 562354D1 2 501299D1 1 501299D1 1 501251D1 1 501251D1 1 501300D1 1 501300D1 1 501299D1 1 501299D1 1 559983D1 2 559983D1 2 ACX2800670 TRHJA0110406901 GUID-8D213090-8811-40D7-AFE7-7454E45622D3-low.svg [Low] Fig. 20 Original art: /o/VIRTUAL_BUILD_SESSION_FILES/Tech Writers/TCM/ST4/TRGJA0110081501.pdf Rubber Track Tractor 589607D1G...
  • Page 40 1. Safety GUID-396F599F-492B-44E9-B009-B2126383F3A4 [V1] 1.4.1 Filter decal Filter decal The cab for this machine is a category 2. This cab will not give protection against chemical fumes and aerosols. This cab will give protection against solid particles. GUID-858B93D9-6179-4E81-9F17-318D86E10002 [V2] 1.4.2 PIN plate PIN plate The PIN plate shows the product identification number.
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