Related Manuals for AirSep AS-G Series
Summarization of Contents
Ownership Data
PSA Oxygen Generator
Fields to record generator model, serial number, and dates.
AirSep Representative
Fields to record contact details for the AirSep representative.
1.0 Introduction
1.1 GENERAL
Provides overview of the manual's scope and purpose.
1.2 WARNINGS, CAUTIONS, AND NOTES
Explains the meaning of safety symbols and messages used in the manual.
1.3 REFERENCES TO CONTROLS AND INDICATORS WITH TAGS OR LABELS
Details how controls and indicators are identified within the manual.
2.0 Safety
2.1 GENERAL
Introduces oxygen properties and the importance of reading the manual.
2.2 POTENTIAL HAZARDS
Outlines significant risks associated with oxygen generators and their operation.
2.3 SAFETY PUBLICATIONS
Lists external publications for additional safety information on oxygen handling.
3.0 System Description
3.1 GENERAL
Explains the PSA process, components, and operational principles of the oxygen generator.
4.0 Components Description
4.1 EXTERNAL COMPONENTS
Illustrates and identifies the main external parts of the oxygen generator.
4.2 ADSORBERS
Describes the function of adsorber vessels containing molecular sieve for oxygen separation.
4.3 CONNECTIONS
Details the various inlet, outlet, and drain connections on the oxygen generator.
4.4 MANIFOLD COMPONENTS
Illustrates and labels the manifold components of the oxygen generator.
4.5 CONTROL PANEL: EXTERNAL COMPONENTS
Describes the Schneider Electric touch screen interface and its functions.
4.6 CONTROL PANEL: INTERNAL COMPONENTS
Lists the internal components of the control panel, including PLC and HMI.
4.7 ACCESSORY KITS
Lists the contents of starter kits available for each oxygen generator model.
5.0 Installation
5.1 HANDLING AND UNPACKING
Provides guidelines for safely receiving, unpacking, and inspecting the oxygen generator.
5.2 PRE-INSTALLATION GUIDELINES
Details crucial site preparation and environmental considerations before installation.
5.3 INSTALLATION INSTRUCTIONS
Outlines the step-by-step procedures for physically installing the oxygen generator and related components.
5.4 INITIAL START-UP
Guides the user through the first-time startup process and initial configuration.
5.5 OPERATION
Explains how to operate the generator in AUTO or MANUAL modes for optimal oxygen production.
5.6 SHUTDOWN
Details the procedures for safely shutting down the oxygen generator.
5.7 EXTENDED SHUTDOWN
Describes the steps for shutting down the generator for extended periods.
5.8 START-UP AFTER AN EXTENDED SHUTDOWN
Provides instructions for restarting the generator after a prolonged shutdown.
6.0 Maintenance
6.1 DAILY MONITORING
Specifies routine daily checks to ensure proper operation and identify potential issues.
6.2 MONTHLY MONITORING
Outlines monthly checks, including filter inspection and drain valve testing.
6.3 DEPRESSURIZING THE FILTERS
Provides essential safety steps for safely depressurizing filter components before maintenance.
6.4 CHANGING FILTER ELEMENTS
Details the procedure for replacing particulate and coalescing filter elements.
6.5 DEPRESSURIZING THE OXYGEN GENERATOR
Explains how to safely depressurize the entire oxygen generator system for maintenance.
6.6 ADJUSTING THE FEED AIR REGULATOR
Describes the process for adjusting the feed air regulator to maintain optimal pressure.
7.0 Troubleshooting
7.1 TECHNICAL SUPPORT
Provides contact information for technical assistance and ordering replacement parts.
7.2 TROUBLESHOOTING CHART
Offers a guide to diagnose and solve common problems encountered with the oxygen generator.
A. Appendix Technical Data
A.1 SPECIFICATIONS
Lists detailed technical specifications for the AS-D+ through AS-P oxygen generator models.
A.2 DRAWINGS AND SCHEMATICS
Includes various diagrams, schematics, and arrangement drawings of the generator components.
A.3 ELECTRICAL SCHEMATICS – AS-D+ – AS-P
Provides detailed electrical schematics for the AS-D+ and AS-P models.
B. Appendix Warranty/Returns
B.1 PRODUCT WARRANTY
Outlines the terms, conditions, and limitations of the AirSep Corporation product warranty.
B.2 LIMITS OF LIABILITY
Specifies the extent of AirSep's liability regarding the equipment and its use.
B.3 RETURNING THE OXYGEN GENERATOR OR A COMPONENT FOR SERVICE
Details the procedure for returning equipment for service or credit, including RGA requirements.
C. Appendix Component Literature
C.1 PROGRAMMABLE LOGIC CONTROLLER
Provides data sheets for the Schneider Modicon M221 PLC used in the system.
C.2 TOUCHSCREEN
Offers data sheets for the Schneider Electric Magelis HMISTU855 touch panel.
C.3 FILTERS
Refers to installation and maintenance sheets for Wilkerson Corporation MICROalescer filters.
C.4 REGULATORS
Refers to installation and maintenance sheets for Wilkerson Corporation flow regulators.
C.5 VALVES
Refers to installation, maintenance, and operating instructions for various Neles-Jamesbury and ASCO valves.
Neles-Jamesbury ½-inch–2-inch Series 4000 3 Piece Ball Valves Installation, Maintenance and Operating Instructions
Instructions for Neles-Jamesbury Series 4000 3 Piece Ball Valves.
ASCO Valves ⅜”, ½” and ¾” Solenoid Valves Series 8210 and 8211 Installation and Maintenance Instructions
Instructions for ASCO solenoid valves, series 8210 and 8211, for 3 sizes.
ASCO Valves Open-Frame Solenoids Series U8003 and US8003 Installation and Maintenance Instructions
Instructions for ASCO open-frame solenoid valves, series U8003 and US8003.
ASCO Valves 1”, 1¼” and 1½” Solenoid Valves Series 8210 and 8211 Installation and Maintenance Instructions
Instructions for ASCO solenoid valves, series 8210 and 8211, for 3 larger sizes.
ASCO Valves 2-way Auxiliary-Operated Pilot Controlled Piston Valves Series 8290 Installation and Maintenance Instructions
Instructions for ASCO pilot controlled piston valves, series 8290.
C.6 MISCELLANEOUS
Refers to gasket material for oxygen service documentation.
A.1 MAGNALUBE-G
Saunders Enterprises, Inc. Grease for Feed Air Regulators Material Safety Data Sheet
Provides the Material Safety Data Sheet for Magnalube-G grease.
D. Appendix
D.1 OXYGEN GENERATOR DECOMMISSIONING AND DISPOSAL GUIDELINE
Outlines the procedure for safely decommissioning and disposing of the oxygen generator.
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