AirSep ALPHA Series Instruction Manual
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AirSep ALPHA Series Instruction Manual

Psa oxygen generators (with touchscreen)
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AS-D+ – AS-P
PSA Oxygen Generators
(with touchscreen)
INSTRUCTION MANUAL
ALPHA SERIES

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  • Page 1 AS-D+ – AS-P PSA Oxygen Generators (with touchscreen) INSTRUCTION MANUAL ALPHA SERIES...
  • Page 3 Ownership Data Please take a moment to note below important information about your AirSep ® Corporation PSA Oxygen Generator. Retain this instruction manual, along with your invoice, to serve as a permanent record of your purchase. PSA Oxygen Generator Model Number...
  • Page 4 Symbols can also permit easier comprehension of a concept within a restricted space. The following table is a list of symbols and definitions that may be used with AirSep’s AS Series Nitrogen Generator. These symbols are referenced from the appropriate...

  • Page 5: Table Of Contents

    Table of Contents 1.0 Introduction GENERAL WARNINGS, CAUTIONS, AND NOTES REFERENCES TO CONTROLS AND INDICATORS WITH TAGS OR LABELS 2.0 Safety GENERAL POTENTIAL HAZARDS SAFETY PUBLICATIONS 3.0 System Description GENERAL 4.0 Components Description EXTERNAL COMPONENTS ADSORBERS CONNECTIONS MANIFOLD COMPONENTS CONTROL PANEL: EXTERNAL COMPONENTS CONTROL PANEL: INTERNAL COMPONENTS ACCESSORY KITS 5.0 Installation...
  • Page 6 START-UP AFTER AN EXTENDED SHUTDOWN 6.0 Maintenance DAILY MONITORING MONTHLY MONITORING DEPRESSURIZING THE FILTERS CHANGING FILTER ELEMENTS DEPRESSURIZING THE OXYGEN GENERATOR ADJUSTING THE FEED AIR REGULATOR 7.0 Troubleshooting TECHNICAL SUPPORT TROUBLESHOOTING CHART A. Appendix Technical Data SPECIFICATIONS DRAWINGS AND SCHEMATICS ELECTRICAL SCHEMATICS –...
  • Page 7 D. Appendix OXYGEN GENERATOR DECOMMISSIONING AND DISPOSAL GUIDELINE...
  • Page 8 List of Figures and Tables Figure 4.1: External Components — Front View Figure 4.2: Manifold Components — AS-L Model Figure 4.3: Typical Main System Control Screen Figure 4.4: HMI Navigation Layout Figure 4.5: Typical Oxygen Generator Screen Figure 4.6: Typical Parameters and Output Screen Figure 4.7: Typical Bed Pressure Graphs Screen Figure 4.8:...
  • Page 9 Figure A.6: Flow Schematic – AS-E Figure A.7: General Arrangement Drawing – AS-G Figure A.8: Flow Schematic – AS-G Figure A.9: General Arrangement Drawing – AS-J Figure A.10: Flow Schematic – AS-J Figure A.11: General Arrangement Drawing – AS-K Figure A.12: Flow Schematic –...

  • Page 11: Introduction

    AirSep Corporation 1.0 Introduction GENERAL This instruction manual provides a description of the AirSep Corporation PSA Oxygen Generator Models AS-D+, AS-E, AS-G, AS-J, AS-K, AS-L, AS-N and AS-P, as well as instructions for their installation, operation, and maintenance. The Appendix of this instruction manual also includes pertinent drawings and component literature.

  • Page 13: Safety

    Oxygen is an invisible gas that is colorless, odorless, and tasteless. To ensure your safety, thoroughly read and familiarize yourself with the entire section of this instruction manual. In addition, AirSep Corporation strongly recommends that you review this section periodically.

  • Page 14: Safety Publications

    Section 8 — Troubleshooting in this instruction manual before servicing the oxygen generator. AirSep oxygen generators are sold for use in commercial applications only. Contact AirSep Corporation, or an authorized AirSep representative, before using this unit for any medical application.

  • Page 15: System Description

    GENERAL Air Contains 21% oxygen, 78% nitrogen, 0.9% argon, and 0.1% other gases. AirSep PSA Oxygen units separate oxygen from compressed air through a unique Pressure Swing Adsorption (PSA) process. The compressed air flows through a filter assembly before the air enters the adsorber vessels. A particulate filter removes condensed water, oil, dirt, scale, etc.

  • Page 17: Components Description

    AirSep Corporation 4.0 Components Description The drawings in this section illustrate the location of the main components of the various oxygen generator models. All models include similar components unless noted otherwise; however, the location and size of these components varies among the different models.

  • Page 18: Adsorbers

    AirSep Corporation ADSORBERS The adsorbers, or beds, are vessels that contain the molecular sieve used to adsorb (attract) nitrogen from compressed air and allow oxygen to pass through as the product gas. CONNECTIONS The oxygen generator provides the connections described below.

  • Page 19: Manifold Components

    AirSep Corporation MANIFOLD COMPONENTS Figure 4.2 below illustrates the manifold components of the oxygen generator. The location and the presence of components may vary between the various models of the generator. Bed A Bed B Equalization Valve Check Valves Pressure...
  • Page 20 Feed Air Regulator The feed air regulator is set at the AirSep Corporation factory. It controls the maximum oxygen generator cycle pressure. The setting of the regulator is customized as per the demand of oxygen for your application.

  • Page 21: Control Panel: External Components

    AirSep Corporation Manual Product Valve (V-3) The manual product valve controls the flow of product oxygen from the absorbers. Check Valves – not available on AS-D+ models The check valves ensure that product gas does not flow back into the adsorbers.
  • Page 22 The title bar serves two purposes. It identifies the screen that is currently being displayed. It also acts as the main navigational tool. No matter which screen is being currently displayed, touching the AirSep logo will display the Main System Control screen.
  • Page 23 AirSep Corporation The ‘Local Message Display’ icon displays the different status of the generator namely Stopped, Running, Standby, and Alarm. This display will also show the recent alarms if you push and hold. This window will populate with the most recent, highest priority message of the system.
  • Page 24 AirSep Corporation Figure 4.4 below shows the layout of all the screens in HMI for easy navigation. Oxygen Generator Bed Pressure Graphs Main System Control Output Parameters Output Pressure Graphs Bed Pressure Calibration Receiver Calibration Figure 4.4: HMI Navigation Layout The ‘Oxygen Generator’...
  • Page 25 AirSep Corporation The ‘MANUAL DRAIN’ icon activates the drain valve when pressed. Figure 4.5: Typical Oxygen Generator Screen The ‘Parameters and Output’ Screen (Figure 4.6) is the main location to observe the several parameters of the oxygen generator. The bed pressures, oxygen receiver pressure, oxygen concentration, and the number of working hours are all displayed here via Message Displays.
  • Page 26 AirSep Corporation The ‘Bed Pressure Graphs’ icon takes to the Bed Pressure Graphs Screen as shown. Figure 4.7: Typical Bed Pressure Graphs Screen The ‘Output Parameter Graphs’ icon takes to the screen that displays the graphs between oxygen pressure vs. time and the oxygen concentration vs. time. The ‘Next Pen’...
  • Page 27 AirSep Corporation The ‘Calibrate Pressure Transducers’ icon displays a screen dedicated to the pressure transducers calibration and settings as shown below. Figure 4.8: Typical Bed Pressure Calibration Screen The pressure transducers for the beds and the product oxygen pressure are factory calibrated and should not require any calibration for a long period.

  • Page 28: Control Panel: Internal Components

    AirSep Corporation 7. Release pressure and check a few points in the range and ensure the reading is close. If it is off return to step 3. Direction of flow path shown from oxygen Oxygen generator to Generator pressure Manifold...

  • Page 29: Accessory Kits

    Description of the Parts included in the Starter Kits *Item supplied based on type of starter kit ordered. Please contact an AirSep Corporation sales representative to order the starter kits. Below is a brief description of items included in the starter kits.
  • Page 30 AirSep Corporation Air Hose Red color rubber hose supplied for the inlet connection of the oxygen generator. Oxygen Hose Stainless steel braided hose supplied for the outlet connection of the oxygen generator. Regulator Kit/Assembly This assembly contains the following items: ■...
  • Page 31 Air Receiver (120 VAC ~ ±10%) Air Receiver (220 VAC ~ ±10%) Oxygen Receiver Table 4.2: Additional Available Accessories Please contact an AirSep Corporation sales representative for ordering information. Refer to chapter 7 for contact information. AS-D+—AS-P Series Instruction Manual...

  • Page 33: Installation

    5.0 Installation HANDLING AND UNPACKING AirSep Corporation ships the oxygen generator on a covered skid. The skid also includes an accessory box (only in AS-D+ through AS-L Models) containing all the accessories for the unit and an instruction manual needed to install the unit properly.

  • Page 34: Pre-Installation Guidelines

    Do not disconnect protective earth: Airsep oxygen generators are intended to be secured to the floor. Failure to do so can result in the unit tipping over. An example of securing to the floor would be bolting the unit down.

  • Page 35: Installation Instructions

    AirSep Corporation INSTALLATION INSTRUCTIONS Refer to Figure 5.1 below for the recommended installation arrangement for the oxygen generator. Figure 5.1: Typical Installation Arrangement 1. Ensure the oxygen generator is secured to the floor to prevent tipping. Any additional component such as tanks or compressors should be secured as well.
  • Page 36 Teflon™ tape wrapping already applied. If AirSep Corporation did not provide your oxygen receiver, make sure your oxygen receiver is sized properly to meet the requirements of your oxygen generator model.
  • Page 37 Provide proper voltage from a grounded outlet to the oxygen generator. Improper voltage causes damage not covered under the AirSep Corporation Product Warranty. The oxygen generator is now ready for operation. Refer to Chapter 6 of this instruction manual before you operate the oxygen generator.

  • Page 38: Initial Start-Up

    AirSep Corporation Operation When you complete installation as described in the previous section, the oxygen generator is ready for easy start-up and operation. This section of this instruction manual provides the procedures for start-up and shutdown of the oxygen generator.
  • Page 39 AirSep Corporation During initial start-up or start-up after a long period, the oxygen concentration can be lower than the low concentration alarm and/ or shutdown setpoint and a ‘low concentration’ alarm may exist. However, the oxygen generator ignores the oxygen concentration shutdown setpoint for the first 60 minutes after start-up.

  • Page 40: Operation

    AirSep Corporation 13. Allow the oxygen generator to operate until the designed concentration level is reached. Fully close the manual vent valve if the low concentration oxygen gas no longer discharges from the receiver. 14. Set the AUTO/MANUAL icon on the ‘Oxygen Generator’ screen to auto mode.

  • Page 41: Extended Shutdown

    AirSep Corporation 4. Press the STOP icon on the ‘Main System Control Screen’ or switch off the remote on/off switch depending on the mode of the oxygen generator to stop it. 5. Close the manual valve for the oxygen sample to the oxygen concentration monitoring board.

  • Page 43: Maintenance

    AirSep Corporation 6.0 Maintenance The most important maintenance you can perform on the oxygen generator is to make sure the automatic drain valve for the filters functions properly. Routinely monitor the operation of this drain valve to ensure the long life of the oxygen generator.

  • Page 44: Depressurizing The Filters

    7. Press the MANUAL DRAIN button on the HMI until the air no longer exits from the drain tubing. If the pressure gauge does not decrease to zero, shut down the unit and call the AirSep Corporation Commercial Products Division. AS-D+—AS-P Series Instruction Manual...

  • Page 45: Changing Filter Elements

    AirSep Corporation CHANGING FILTER ELEMENTS The time period to change the filter element depends upon the feed air conditions. If the feed air is highly contaminated with dust, oil, etc., the filter element must be changed more frequently than the specified time interval in the manual.

  • Page 46: Depressurizing The Oxygen Generator

    2-7 to depressurize the filter assembly as described in section 6.3. If the pressure gauges do not decrease to zero, shutdown the unit and call the AirSep Corporation Commercial Products Division. 7. If the unit is depressurized, power down the unit if required and proceed to perform the maintenance.
  • Page 47 AirSep Corporation If the feed air regulator requires adjustment, perform the following procedure: 1. Unlock the lock nut on the adjustment knob. 2. To increase feed air pressure, rotate the knob clockwise. To decrease feed air pressure, rotate the knob counterclockwise.

  • Page 49: Troubleshooting

    TECHNICAL SUPPORT For assistance in troubleshooting or repairing the unit, or to order replacement parts, contact the AirSep Commercial Products Service Department by telephone. In the USA or Canada, call 1-800-320-0303. Outside the USA or Canada, call (716) 691- 0202. Send fax inquiries anytime to (716) 564-2717. Address written inquiries to:...
  • Page 50 AirSep Corporation Problem Probable Cause Solution Oxygen generator Make sure feed air operates continuously. Inadequate feed air valves remain fully Pressure of oxygen at pressure. open and lines are not specified concentration obstructed. is lower than the Inadequate cycle Adjust or replace feed specified pressure.
  • Page 51 AirSep Corporation Problem Probable Cause Solution Oxygen concentration Ensure that all below specified the valves on the concentration (50– Oxygen Sample flow oxygen sample line 70%). line obstructed. to the concentration monitoring board are open. Ensure that the oxygen regulator on the oxygen sample line is set at ~6 psig.
  • Page 52 AirSep Corporation Problem Probable Cause Solution Valve makes loud Low voltage. Check power supply. “chattering” noise. Low voltage PLC Replace PLC. output. Dirty valve. Clean or rebuild valve. Worn valve core. Rebuild valve. Defective EMI filter. Replace EMI filter. Very low concentration Ensure that all oxygen output (21–...
  • Page 53 AirSep Corporation Problem Probable Cause Solution Oxygen generator relief Cycle pressure Adjust feed air valves open. exceeds the maximum regulator. pressure specified. Stuck feed air regulator Rebuild or replace main valve assembly. regulator. Defective relief valve. Replace relief valve. Filter drain valve remains open.

  • Page 55: Appendix Technical Data

    The oxygen generators may use feed air at specifications outside those shown; however, use of such feed air may require modification of the oxygen generators at the AirSep Corporation factory to ensure the product oxygen meets the design specifications. Consult your sales representative to determine whether your oxygen generator requires modifications for your application.
  • Page 56 AirSep Corporation AS-D+ Product Flow 80 – 100 SCFH* 2.10 – 2.63 Nm /hr* 37 – 47 LPM* Product Pressure 45 – 65 psig* 310 – 448 kPa* 3.0 – 4.4 barg* Product Concentration Up to 95% Product Dew Point -100°F (-73°C)
  • Page 57 AirSep Corporation AS-E Product Flow 160 – 195 SCFH* 4.21 – 5.13 Nm /hr* 75 – 92 LPM* Product Pressure 45 – 65 psig* 310 – 448 kPa* 3.0 – 4.4 barg* Product Concentration Up to 95% Product Dew Point -100°F (-73°C)
  • Page 58 AirSep Corporation AS-G Product Flow 250 – 320 SCFH* 6.57 – 8.41 Nm /hr* 117 – 151 LPM* Product Pressure 45 – 65 psig* 310 – 448 kPa* 3.0 – 4.4 barg* Product Concentration Up to 95% Product Dew Point -100°F (-73°C)
  • Page 59 AirSep Corporation AS-J Product Flow 450 – 600 SCFH* 11.83 – 15.77 Nm /hr* 212 – 283 LPM* Product Pressure 45 – 65 psig* 310 – 448 kPa* 3.0 – 4.4 barg* Product Concentration Up to 95% Product Dew Point -100°F (-73°C)
  • Page 60 AirSep Corporation AS-K Product Flow 750 – 900 SCFH* 19.72 – 23.66 Nm /hr* 353 – 424 LPM* Product Pressure 45 – 65 psig* 310 – 448 kPa* 3.0 – 4.4 barg* Product Concentration Up to 95% Product Dew Point -100°F (-73°C)
  • Page 61 AirSep Corporation AS-L Product Flow 1,000 – 1,300 SCFH* 26.29 – 34.18 Nm /hr* 471 – 613 LPM* Product Pressure 45 – 65 psig* 310 – 448 kPa* 3.0 – 4.4 barg* Product Concentration Up to 95% Product Dew Point -100°F (-73°C)
  • Page 62 AirSep Corporation AS-N Product Flow 1,500 – 1,800 SCFH* 39.43 – 47.32 Nm /hr* 707 – 849 LPM* Product Pressure 45 – 65 psig* 310 – 448 kPa* 3.0 – 4.4 barg* Product Concentration Up to 95% Product Dew Point -100°F (-73°C)
  • Page 63 AirSep Corporation AS-P Product Flow 2,000 – 2,300 SCFH* 52.58 – 60.46 Nm /hr* 943 – 1,085 LPM* Product Pressure 45 – 65 psig* 310 – 448 kPa* 3.0 – 4.4 barg* Product Concentration Up to 95% Product Dew Point -100°F (-73°C)
  • Page 64 AirSep Corporation High bed pressure alarm 83 psig High bed pressure shutdown 85 psig Low oxygen concentration alarm Low oxygen concentration shutdown setpoint Time delay for concentration shutdown at 1 hour start-up Cycle pressure/feed air regulator setting 70-75 psig Oxygen sample line pressure regulator setting 1 psig Table A.9:...

  • Page 65: Drawings And Schematics

    AirSep Corporation DRAWINGS AND SCHEMATICS Figure A.1: Typical Pressure Profile and Valves Cycle Sequence AS-D+—AS-P Series Instruction Manual...
  • Page 66 AirSep Corporation Figure A.2: Typical Installation Arrangement AS-D+—AS-P Series Instruction Manual...
  • Page 67 AirSep Corporation Figure A.3: General Arrangement Drawing – AS-D+ AS-D+—AS-P Series Instruction Manual...
  • Page 68 AirSep Corporation Figure A.4: Flow Schematics – AS-D+ AS-D+—AS-P Series Instruction Manual...
  • Page 69 AirSep Corporation Figure A.5: General Arrangement Drawing – AS-E AS-D+—AS-P Series Instruction Manual...
  • Page 70 AirSep Corporation Figure A.6: Flow Schematic – AS-E AS-D+—AS-P Series Instruction Manual...
  • Page 71 AirSep Corporation Figure A.7: General Arrangement Drawing – AS-G AS-D+—AS-P Series Instruction Manual...
  • Page 72 AirSep Corporation Figure A.8: Flow Schematic – AS-G AS-D+—AS-P Series Instruction Manual...
  • Page 73 AirSep Corporation Figure A.9: General Arrangement Drawing – AS-J AS-D+—AS-P Series Instruction Manual...
  • Page 74 AirSep Corporation Figure A.10: Flow Schematic – AS-J AS-D+—AS-P Series Instruction Manual...
  • Page 75 AirSep Corporation Figure A.11: General Arrangement Drawing – AS-K AS-D+—AS-P Series Instruction Manual...
  • Page 76 AirSep Corporation Figure A.12: Flow Schematic – AS-K AS-D+—AS-P Series Instruction Manual...
  • Page 77 AirSep Corporation Figure A.13: General Arrangement Drawing – AS-L AS-D+—AS-P Series Instruction Manual...
  • Page 78 AirSep Corporation Figure A.14: Flow Schematic – AS-L AS-D+—AS-P Series Instruction Manual...
  • Page 79 AirSep Corporation Figure A.15: General Arrangement Drawing – AS-N AS-D+—AS-P Series Instruction Manual...
  • Page 80 AirSep Corporation Figure A.16: Flow Schematic – AS-N AS-D+—AS-P Series Instruction Manual...
  • Page 81 AirSep Corporation Figure A.17: General Arrangement Drawing – AS-P AS-D+—AS-P Series Instruction Manual...
  • Page 82 AirSep Corporation Figure A.18: Flow Schematic – AS-P AS-D+—AS-P Series Instruction Manual...

  • Page 83: Electrical Schematics - As-D+ - As-P

    AirSep Corporation ELECTRICAL SCHEMATICS – AS-D+ – AS-P Figure A.19: Electrical Schematic – Sheet 1 AS-D+—AS-P Series Instruction Manual...
  • Page 84 AirSep Corporation Figure A.20: Electrical Schematic – Sheet 2 AS-D+—AS-P Series Instruction Manual...
  • Page 85 AirSep Corporation Figure A.21: Electrical Schematic – Sheet 3 AS-D+—AS-P Series Instruction Manual...
  • Page 86 AirSep Corporation Figure A.22: Electrical Schematic – Sheet 4 AS-D+—AS-P Series Instruction Manual...

  • Page 87: Appendix Warranty/Returns

    Each unit of equipment for which a warranty claim is asserted shall, at the request of AirSep, be returned on a prepaid basis with proof of purchase date to the AirSep factory specified by AirSep at the expense of the original purchaser. Replacement parts shall be warranted as stated above for the unexpired portion of the original warranty.

  • Page 88: Limits Of Liability

    SERVICE If the oxygen generator or a defective part requires service, contact your distributor. If instructed by your distributor to contact AirSep Corporation, follow the procedure below to return the oxygen generator or a component for service or credit. 1. Obtain a Return Goods Authorization (RGA) number from the AirSep Commercial Products Service Department.
  • Page 89 AirSep Corporation AirSep Corporation accepts no item(s) for service or credit unless prior written authorization was issued by AirSep Corporation. 3. Return item(s) in their original packaging material. Pack merchandise for a safe return. AirSep Corporation assumes no responsibility for damage that occurs in transit.

  • Page 91: Appendix Component Literature

    AirSep Corporation Appendix Component Literature PROGRAMMABLE LOGIC CONTROLLER ■ Schneider Modicon M221 Data Sheets AS-D+—AS-P Series Instruction Manual...
  • Page 92 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 93 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
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  • Page 106 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 107 AirSep Corporation AS-D+—AS-P Series Instruction Manual...

  • Page 108: Touchscreen

    AirSep Corporation TOUCHSCREEN ■ Schneider Electric Magelis HMISTU855 Data sheets AS-D+—AS-P Series Instruction Manual...
  • Page 109 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 110 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 111 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
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  • Page 114 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 115 AirSep Corporation AS-D+—AS-P Series Instruction Manual...

  • Page 116: Filters

    AirSep Corporation FILTERS ■ Wilkerson Corporation ½” FPT, Type C MICROalescer Filter Installation and Maintenance Sheet AS-D+—AS-P Series Instruction Manual...
  • Page 117 AirSep Corporation Installation & Service Instructions: 83-536-000 MICROalescer® Filter Richland, MI 49083 Tel: (269) 629-5000 ISSUED: September, 2006 Supersedes: July, 2004 E N G L I S H Doc. #83-536-000, ECN# 060870, Rev. 3 WARNING WARNING To avoid unpredictable system behavior that can cause personal injury...
  • Page 118 AirSep Corporation warranties are void in the event of misapplication and manufacturer F R E N C H C A N A D I A N assumes no responsibility for any resulting loss. Maximum pressure rating is 150 psig (10.3 bar) for plastic bowls, and 200 psig (14 bar) for metal bowls.
  • Page 119 AirSep Corporation Typical Installation • Exemple d’installation 150°F) de las tazas de metal. [Serie 08/18/28 - 250 lbs/pulgada2 (17 barias) y 0°C a 65.5°C (32°F a 150°F)]. Typische Installation • Installazione tipica 3. INSTALE el producto lo más cerca posible del punto donde se está...
  • Page 120 AirSep Corporation ■ Standard Filter ½”, ¾” and 1” FPT Installation and Maintenance Sheet AS-D+—AS-P Series Instruction Manual...
  • Page 121 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 122 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 123 AirSep Corporation ■ Wilkerson Corporation ¾ “ FPT, Type C MICROalescer Filter Installation and Maintenance Sheet AS-D+—AS-P Series Instruction Manual...
  • Page 124 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 125 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 126 AirSep Corporation ■ Wilkerson Corporation Filter Model M32 Installation and Maintenance Sheet AS-D+—AS-P Series Instruction Manual...
  • Page 127 AirSep Corporation fi fi AS-D+—AS-P Series Instruction Manual...
  • Page 128 AirSep Corporation AS-D+—AS-P Series Instruction Manual...

  • Page 129: Regulators

    AirSep Corporation REGULATORS ■ Wilkerson Corporation ½” FPT, Flow Regulator Installation and Maintenance Sheet AS-D+—AS-P Series Instruction Manual...
  • Page 130 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 131 AirSep Corporation ■ Wilkerson Corporation ¾” and 1” FPT, Dial-Air™ Regulator Installation and Maintenance Sheet AS-D+—AS-P Series Instruction Manual...
  • Page 132 AirSep Corporation Installation & Service Instructions 83-528-000 Dial-Air™ Regulators Richland, MI 49083 Tel: (269) 629-5000 ISSuED: March, 2011 Supersedes: September, 2006 ENGLISH Doc. #83528000, EN# 11224, Rev. 5 WARNING 3. Refer to “Figure A” for steps 1 thru 10. have selected a quality product, and To avoid unpredictable system behavior that 1.

  • Page 133: Valves

    AirSep Corporation VALVES ■ Neles-Jamesbury ½-inch–2-inch Series 4000 3 Piece Ball Valves Installation, Maintenance and Operating Instructions AS-D+—AS-P Series Instruction Manual...
  • Page 134 AirSep Corporation 3-Piece Ball Valves Series 4000 Model A 1/2” - 2” (DN15 - 50) Installation, Maintenance and Operating Instructions AS-D+—AS-P Series Instruction Manual...
  • Page 135 AirSep Corporation IMO-202 EN TABLE OF CONTENTS GENERAL ..............3 1.1 Scope of the Manual ........... 3 1.2 Safety Precautions ............3 TRANSPORTATION AND STORAGE ......3 INSTALLATION ............3 3.1 General ................3 3.2 Handles ................4 3.3 Commissioning .............. 4 MAINTENANCE ............
  • Page 136 AirSep Corporation IMO-202 EN GENERAL INSTALLATION Scope of the Manual General This instruction manual contains important information Remove the protective packaging and flow port protectors and regarding the installation, operation and maintenance of check that the valve is clean inside. Clean valve if necessary.
  • Page 137 AirSep Corporation IMO-202 EN Disassembly For Series 4000 with NPT threads, to insure a leak tight joint, liberal use of a compatible pipe joint compound is necessary. NOTE: If complete disassembly becomes necessary, replacement of all seats and seals is recommended. Refer WARNING: to (Table 3).
  • Page 138 AirSep Corporation IMO-202 EN 6. Turn the stem (4) so that the valve is fully closed. 4. Place a wrench through the body on the bottom stem Remove body seals (6) and seats (5). Body seals may be blade to hold the stem stationary. Place another wrench tightly compressed in their grooves.
  • Page 139 AirSep Corporation IMO-202 EN SERVICE / SPARE PARTS For further information on spare parts and service or assistance visit our web-site at www.metso.com/valves. We recommend that valves be directed to our service cen- NOTE: When ordering spare parts, always include the ters for maintenance.
  • Page 140 AirSep Corporation IMO-202 EN TABLE 1 Required Fastener Torque, FT•LBS (N•m) Fastener (Last Digit in Fig. No.) Series A193 A193 A193 A320 A453 Fastener Material K-Monel® GR. B7 GR.B8 GR.B7M GR. L7M GR.660 Valve Size-Full Port St.Sd. Size in( ) 660A OR Fastener ident.
  • Page 141 AirSep Corporation IMO-202 EN Subject to change without prior notice. Metso Flow Control Inc. Europe, Vanha Porvoontie 229, P.O. Box 304, FI-01301 Vantaa, Finland. Tel. +358 20 483 150. Fax +358 20 483 151 North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, M A 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172 South America, Av.
  • Page 142 AirSep Corporation ■ ASCO Valves ⅛”, ¼”, or ⅜” NPT Solenoid Valves Series 8262 and 8263 Installation and Maintenance Instructions AS-D+—AS-P Series Instruction Manual...
  • Page 143 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
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  • Page 147 AirSep Corporation ■ ASCO Valves Open-Frame Solenoids Series U8003 and US8003 Installation and Maintenance Instructions AS-D+—AS-P Series Instruction Manual...
  • Page 148 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
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  • Page 150 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 151 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 152 AirSep Corporation ■ ASCO Valves ⅜”, ½” and ¾” Solenoid Valves Series 8210 and 8211 Installation and Maintenance Instructions AS-D+—AS-P Series Instruction Manual...
  • Page 153 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
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  • Page 155 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 156 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 157 AirSep Corporation ■ ASCO Valves 1”, 1¼” and 1½” Solenoid Valves Series 8210 and 8211 Installation and Maintenance Instructions AS-D+—AS-P Series Instruction Manual...
  • Page 158 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
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  • Page 161 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 162 AirSep Corporation ■ ASCO Valves Red-Hat II Series 8017G and 8014 Installation, Maintenance and Operating Instructions AS-D+—AS-P Series Instruction Manual...
  • Page 163 AirSep Corporation                                      ...
  • Page 164 AirSep Corporation                                               ...
  • Page 165 AirSep Corporation                                      ...
  • Page 166 AirSep Corporation                                        ...
  • Page 167 AirSep Corporation ■ ASCO Valves 2-way Auxiliary-Operated Pilot Controlled Piston Valves Series 8290 Installation and Maintenance Instructions AS-D+—AS-P Series Instruction Manual...
  • Page 168 AirSep Corporation Installation & Maintenance Instructions SERIES 2-- WAY AUXILIARY-- OPERATED PILOT-- CONTROLLED PISTON VALVES 8290 NORMALLY CLOSED OR NORMALLY OPEN OPERATION 1/2, 3/4, 1, 1 1/4, 1 1/2, 2 OR 2 1/2 NPT BRONZE OR STAINLESS STEEL CONSTRUCTION I&M No.V6941R4...
  • Page 169 AirSep Corporation Normally closed -- (entry under disc) Minimum pilot pressure is 58 psi; maximum 145 psi. WARNING: serious injury o Normally Closed Valves -- Steam Service (entry above disc) power, depress vent fluid to a s NOTE: It is not nec for repairs.
  • Page 170 AirSep Corporation MAINTENANCE ORDERING INFORMATION 5 psi. FOR ASCO REBUILD KITS WARNING: To prevent the possibility of death, serious injury or property damage, turn off electrical When Ordering Rebuild Kits for ASCO valves, order the Rebuild Kit power, depressurize valve (main and auxiliary), and number stamped on the valve nameplate.
  • Page 171 AirSep Corporation Installa 2-- WAY A NOTICE: See sepa for information on Series 8290 valves. Series 8290 valves a piston valves design are normally close Valve bodies are m elastomers are mad a piston type opera depending upon cu position indicator, positions;...
  • Page 172 AirSep Corporation ■ Banjo Direct Mounted Control Solenoid Valve Installation Instructions AS-D+—AS-P Series Instruction Manual...
  • Page 173 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 174 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 175 AirSep Corporation MAGNALUBE-G ■ Saunders Enterprises, Inc. Grease for Feed Air Regulators Material Safety Data Sheet` AS-D+—AS-P Series Instruction Manual...
  • Page 176 AirSep Corporation Magnalube, Inc. PO Box 1250 Linden, NJ 07036 P: 718-729-1000 F: 718-729-2690 E: info@magnalube.com www.magnalube.com SAFETY DATA SHEET SECTION 1: IDENTIFICATION GHS Product Identifier: Magnalube-G. Product Type: Solid. Product Code: MGPP, MG75, MG145, MG1LB, MG5LB, MG35LB, MG120LB, MG400LB.
  • Page 177 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 2: HAZARDS IDENTIFICATION OSHA/HCS status: While this material is not considered hazardous by the OSHA Hazard Communication Standard (29 CFR 1910.1200), this SDS contains valuable information critical to the safe handling and proper use of the product.
  • Page 178 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 3: COMPOSITION/INFORMATION ON INGREDIENTS (CONTINUED) CAS NUMBER/OTHER IDENTIFIERS : Ingredient name CAS number Distillates (petroleum), solvent-dewaxed heavy paraffinic 30-60 64742-65-0 Distillates (petroleum), hydrotreated heavy naphtheni 10-20 64742-52-5 Organic Polyurea Thickener, Proprietary PTFE Thickener...
  • Page 179 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 4: FIRST AID MEASURES (CONTINUED) MOST IMPORTANT SYMPTOMS/EFFECTS, ACUTE AND DELAYED : POTENTIAL ACUTE HEALTH EFFECTS : Eye Contact: May cause eye irritation. Inhalation: No known significant effects or critical hazards. Skin Contact: May cause skin irritation.
  • Page 180 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 6: ACCIDENTAL RELEASE MEASURES PERSONAL PRECAUTIONS, PROTECTIVE EQUIPMENT AND EMERGENCY PROCEDURES : For non-emergency personnel: No action shall be taken involving any personal risk or without suitable training. Evacuate surrounding areas. Keep unnecessary and unprotected personnel from entering.
  • Page 181 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 7: HANDLING AND STORAGE (CONTINUED) Conditions for safe storage, including any incompatibilities: Store in accordance with local regulations. Store in original container protected from direct sunlight in a dry, cool and well-ventilated area, away from incompatible materials (see Section 10) and food and drink.
  • Page 182 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 8. EXPOSURE CONTROLS/PERSONAL PROTECTION (CONTINUED) SKIN PROTECTION : Hand protection: Chemical-resistant, impervious gloves complying with an approved standard should be worn at all times when handling chemical products if a risk assessment indicates this is necessary.
  • Page 183 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 9: PHYSICAL AND CEMICAL PROPERTIES (CONTINUED) Auto-Ignition Temperature: Not applicable. Decomposition Temperatire: Not applicable. Viscosity: Kinematic (40°C (104°F)): >0.205 cm2/s (>20.5 cSt). SECTION 10: STABILITY AND REACTIVITY Reactivity: No specific test data related to reactivity available for this product or its ingredients.
  • Page 184 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 11: TOXICOLOGICAL INFORMATION (CONTINUED) INFORMATION ON TOXICOLOGICAL EFFECTS ACUTE TOXICITY : Product/Ingredient Name Result Species Dose Exposure Distillates (petroleum), LD50 Dermal Rabbit >5000 mg/kg solvent-dewaxed heavy paraffinic LD50 Oral >5000 mg/kg Conclusion/Summary: No known significant effects or critical hazards.
  • Page 185 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 11: TOXICOLOGICAL INFORMATION (CONTINUED) ASPIRATION HAZARD : Name Result Distillates (petroleum), solvent-dewaxed heavy paraffinic ASPIRATION HAZARD - Category 1 Information on the likely routes of exposure: Routes of entry anticipated: Oral, Dermal, Inhalation.
  • Page 186 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 11: TOXICOLOGICAL INFORMATION (CONTINUED) NUMERICAL MEASURES OF TOXICITY ACUTE TOXICITY ESTIMATES Not available. SECTION 12: ECOLOGICAL INFORMATION ECOTOXICITY : Not readily biodegradable. TOXICITY Conclusion/Summary: There are no data available on the mixture itself.
  • Page 187 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 13: DISPOSAL CONSIDERATIONS (CONTINUED) landfill should only be considered when recycling is not feasible. This material and its container must be disposed of in a safe way. Care should be taken when handling emptied containers that have not been cleaned or rinsed out.
  • Page 188 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 15: REGULATORY INFORMATION (CONTINUED) Class I Substances Clean Air Act Section 602: Not listed. Class II Substances DEA List I Chemicals: Not listed. (Precursor Chemicals) DEA List II Chemicals: Not listed. (Essential Chemicals)
  • Page 189 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 15: REGULATORY INFORMATION (CONTINUED) STATE REGULATIONS : Connecticut Carcinogen Reporting: None of the components are listed. Connecticut Hazardous Material Survey: None of the components are listed. Florida substances: None of the components are listed.
  • Page 190 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 15: REGULATORY INFORMATION (CONTINUED) New Zealand: Not determined. Philippine: Not determined. Republic of Korea: All components are listed or exempted. Taiwan: Not determined. CANADA WHMIS (Canada): Not controlled under Workplace Hazardous Materials Information System (WHMIS, Canada).
  • Page 191 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 16: OTHER INFORMATION (CONTINUED) NATIONAL FIRE PROTECTION ASSOCIATION (U.S.A.) Flammability • • • • • • • • • • • Reprinted with permission from NFPA 704-2001, Identification of the Health Instability/ Hazards of Materials for Emergency Response Copyright ©1997, •...
  • Page 192 AirSep Corporation www.magnalube.com SAFETY DATA SHEET SECTION 16: OTHER INFORMATION (CONTINUED) NOTICE TO READER : To the best of our knowledge, the information contained herein is accurate. However, neither the above-named supplier, nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness of the information contained herein.
  • Page 193 AirSep Corporation MISCELLANEOUS ■ Gasket Material for Oxygen Service Durabla Manufacturing Company Durabla Black Compressed Gasket Material Material Safety Data Sheets AS-D+—AS-P Series Instruction Manual...
  • Page 194 AirSep Corporation AS-D+—AS-P Series Instruction Manual...
  • Page 195 AirSep Corporation Appendix OXYGEN GENERATOR DECOMMISSIONING AND DISPOSAL GUIDELINE Introduction: Oxygen generator must be assessed for its redundancy and thereby managed according to the owner’s existing policies for proper decommissioning and disposal. In situations where policies are not well defined, this guideline may be used to decommission and dispose the oxygen generator.
  • Page 196 AirSep Corporation ■ Redundant oxygen generator should be assessed for contamination with chemical, biological or radiological substances. Contaminated device or its components must be accompanied by a signed risk assessment and may only be disposed following the local governing ordinances to an authorized recipient 3.
  • Page 198 © 2019 AirSep Corporation. All Rights Reserved. AirSep reserves the right to discontinue its products, or change the prices, materials, equipment, quality, descriptions, specifications and/or processes to its products at any time without prior notice and with no further obligation or consequence.

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