Table of Contents
Advertisement
Quick Links
FOREWORD
FOREWORD
A message to hyundai lift truck operators ----------------------------------------------------------------------- 0-1
Introduction ------------------------------------------------------------------------------------------------------------------------ 0-2
How to use this manual ---------------------------------------------------------------------------------------------------- 0-3
EC regulation approved ----------------------------------------------------------------------------------------------------- 0-5
Safety labels ---------------------------------------------------------------------------------------------------------------------- 0-6
Guide (Direction, Serial number, Symbols) -------------------------------------------------------------------- 0-16
1. Daily inspection ------------------------------------------------------------------------------------------------------------- 1-1
2. Do's and don'ts -------------------------------------------------------------------------------------------------------------- 1-2
3. Seat belts ----------------------------------------------------------------------------------------------------------------------- 1-4
4. No riders ------------------------------------------------------------------------------------------------------------------------- 1-5
5. Pedestrians -------------------------------------------------------------------------------------------------------------------- 1-6
6. Operator protection -------------------------------------------------------------------------------------------------------- 1-7
7. Fork safety ------------------------------------------------------------------------------------------------------------------- 1-8
8. Pinch points ---------------------------------------------------------------------------------------------------------------- 1-9
9. Travel ------------------------------------------------------------------------------------------------------------------------------- 1-10
10. Grades, ramps, slopes and inclines ----------------------------------------------------------------------------- 1-11
11. Tip over --------------------------------------------------------------------------------------------------------------------------- 1-12
12. Surface and capacity ----------------------------------------------------------------------------------------------------- 1-14
13. Parking ---------------------------------------------------------------------------------------------------------------------------- 1-15
14. Refueling ------------------------------------------------------------------------------------------------------------------------ 1-16
15. Step --------------------------------------------------------------------------------------------------------------------------------- 1-17
16. Operator's safety rules -------------------------------------------------------------------------------------------------- 1-18
17. Side shift ------------------------------------------------------------------------------------------------------------------------- 1-19
1. Loose loads -------------------------------------------------------------------------------------------------------------------- 2-1
2. Long and wide loads ----------------------------------------------------------------------------------------------------- 2-2
3. Rear swing --------------------------------------------------------------------------------------------------------------------- 2-2
4. Low overhead clearance ----------------------------------------------------------------------------------------------- 2-3
5. Fast turns and high loads ---------------------------------------------------------------------------------------------- 2-3
6. Right angle stacking ------------------------------------------------------------------------------------------------------ 2-4
7. Chain slack --------------------------------------------------------------------------------------------------------------------- 2-4
8. Pallets and skids ------------------------------------------------------------------------------------------------------------ 2-5
9. Caution for electrical lines --------------------------------------------------------------------------------------------- 2-5
CONTENTS
CONTENTS
Advertisement
Table of Contents
Related Manuals for Hyundai 130D-9
Summarization of Contents
FOREWORD
A message to hyundai lift truck operators
Introduction and purpose of the manual for lift truck operators.
Introduction
Overview of the manual's content and how to use it.
How to use this manual
Guidance on how to navigate and utilize the manual's sections effectively.
EC regulation approved
Details on EC compliance and approved standards for the lift truck.
Safety labels
Explanation and location of safety labels on the truck for hazard awareness.
Guide (Direction, Serial number, Symbols)
Information on truck direction, serial numbers, and operational symbols.
1. SAFETY HINTS
1. Daily inspection
Daily checks to ensure the truck is safe for operation before use.
2. Do's and don'ts
Essential guidelines and prohibited actions for safe lift truck operation.
3. Seat belts
Importance and proper use of seat belts for operator safety to prevent injury.
4. No riders
Prohibition of carrying passengers on the lift truck for safety reasons.
5. Pedestrians
Precautions for operating near pedestrians to prevent accidents.
6. Operator protection
Guidelines for operator safety within the cabin and protection measures.
7. Fork safety
Safe practices related to the operation and use of lift truck forks.
8. Pinch points
Warning about hazardous pinch points on the mast and other moving parts.
9. Travel
Safe operating procedures for traveling with and without loads.
10. Grades, ramps, slopes and inclines
Safe driving techniques on inclined surfaces and ramps.
11. Tip over
Causes, prevention, and actions to take in case of lift truck tip-over incidents.
12. Surface and capacity
Importance of operating on suitable surfaces and respecting load capacity.
13. Parking
Procedures for safely parking the lift truck, including brake application.
14. Refueling
Safety guidelines and procedures for refueling the lift truck.
15. Step
Safe practices for mounting and dismounting the lift truck.
16. Operator's safety rules
Comprehensive safety rules for lift truck operators.
17. Side shift
Safe operation procedures for using the side shift function.
2. OPERATING HAZARDS
1. Loose loads
Hazards associated with loose or unbalanced loads and how to handle them.
2. Long and wide loads
Safe handling and maneuvering of long or wide loads.
3. Rear swing
Awareness and precautions regarding the rear swing of the truck during turns.
4. Low overhead clearance
Importance of checking overhead clearances to prevent collisions.
5. Fast turns and high loads
Risks of turning too sharply with raised loads and how to avoid tip-overs.
6. Right angle stacking
Safe procedures for stacking loads at right angles, especially with raised loads.
7. Chain slack
Dangers of slack chains in the mast and how to prevent them.
8. Pallets and skids
Precautions for using pallets and skids, emphasizing condition and safety.
9. Caution for electrical lines
Safety guidelines for operating near electrical lines, including safe separation distances.
10. Lifting loads
Safe practices for lifting loads, including avoiding people under loads.
11. Side shift
Safe operation of the side shift function, especially with loads.
12. Fork positioner
Safe usage of the fork positioner, avoiding loads on the ground.
13. Solid tire
Guidelines for operating trucks equipped with solid tires, including driving restrictions.
3. KNOW YOUR TRUCK
1. General locations
Identification of major components and their locations on the lift truck.
2. Name plate and safety warning decal
Understanding the information on the nameplate and safety warning decals.
3. Cab devices
Overview of controls and devices within the operator's cabin.
4. Cluster
Explanation of the instrument cluster, gauges, and warning lamps.
5. Transmission message indicator
Interpretation of transmission status messages and indicators.
6. Switches
Identification and function of various switches on the control panel.
7. Control device
Description of the main control levers and pedals for operating the truck.
8. Air conditioner and heater
Operation and maintenance of the cabin's air conditioning and heating system.
9. Others
Miscellaneous components and systems not covered in other sections.
4. OPERATOR MAINTENANCE AND CARE
1. Daily safety inspection
Detailed steps for performing a daily safety inspection of the lift truck.
2. Suggestion for new truck
Recommendations for operating a new truck during its initial period.
3. Fuel safety practices
Safe practices related to refueling and handling diesel fuel.
5. STARTING AND OPERATING PROCEDURES
1. Before operating the truck
Essential preparations and checks before starting the lift truck operation.
2. Check before operation
Walk-around checks and system inspections required before operating the truck.
3. Check before starting engine
Detailed checks of fluid levels, tire pressure, and engine components before starting.
4. Seat adjustment
Instructions on how to adjust the operator's seat for comfort and safety.
5. Starting from a safe condition
Ensuring a safe starting condition by checking controls and environment.
6. General starting and operating tips
General advice for safely starting and operating the lift truck.
7. Starting and stopping the engine
Procedures for starting and stopping the engine correctly and safely.
8. Warming-up operation
Steps for warming up the engine and hydraulic system before operation.
9. Levers and pedals
Identification and function of the main levers and pedals.
10. Traveling of the truck
Safe procedures for driving and maneuvering the lift truck.
11. Operating safely
Comprehensive safety guidelines for operating the lift truck.
12. Load handling
Principles and practices for safely handling and lifting loads.
13. Shut down procedure
Steps for safely shutting down and parking the lift truck.
14. Storage
Instructions for storing the lift truck for extended periods.
15. Transport
Precautions and procedures for safely transporting the lift truck.
16. Loading and unloading by crane
Guidelines for safely loading and unloading the lift truck using a crane.
6. EMERGENCY STARTING AND TOWING
1. How to tow a disabled truck
Procedures for safely towing a disabled lift truck.
2. Parking brake release
Steps to release the parking brake in an emergency situation.
3. How to use battery jumper cables
Safe procedures for jump-starting the truck using jumper cables.
7. PLANNED MAINTENANCE AND LUBRICATION
1. Introduction
Importance of planned maintenance and the role of trained personnel.
2. Safe maintenance practices
General safety guidelines for performing maintenance on the lift truck.
3. Instructions before maintenance
Preparations and precautions to take before starting maintenance procedures.
4. Planned maintenance intervals
Recommended intervals for various maintenance tasks based on operating hours.
5. Maintenance chart
A detailed chart outlining maintenance tasks and their recommended intervals.
6. How to perform planned maintenance
Step-by-step procedures for performing planned maintenance tasks.
7. Service instruction
Specific instructions for servicing various components of the lift truck.
8. Electrical system
Maintenance and troubleshooting for the truck's electrical system.
9. Air conditioner and heater
Maintenance of the air conditioning and heating system.
10. Replacement and check
Procedures for checking and replacing common parts and components.
11. Handling truck in extremely hot places
Precautions for operating the truck in very hot environmental conditions.
12. Cold weather operation
Guidelines for operating the truck in cold weather conditions.
13. Recommendation table for lubricants
Table recommending specific lubricants and fluids for various truck components.
14. Fuel and lubricants
Information on recommended fuels and lubricants based on ambient temperature.
8. SPECIFICATIONS
1. Specification table
General technical specifications and dimensions of the lift truck models.
2. Specification for major components
Detailed specifications for key components like the engine and pump.
3. Tightening torque
Recommended torque values for critical fasteners to ensure proper assembly.
9. TROUBLESHOOTING
1. Engine system
Troubleshooting common engine problems and their probable causes and remedies.
2. Electrical system
Diagnosing and resolving issues related to the truck's electrical system.
3. Torque flow system
Troubleshooting problems within the torque converter and transmission systems.
4. Steering system
Identifying and fixing issues related to the truck's steering system.
5. Brake system
Diagnosing and resolving problems with the truck's braking system.
6. Hydraulic system
Troubleshooting common hydraulic system malfunctions.
7. Mast and fork
Identifying and resolving problems related to the mast and fork assembly.
10. TESTING AND ADJUSTING
1. Engine system
Procedures for testing and adjusting the engine for proper operation.
2. Drive system
Testing and adjusting components of the truck's drive system.
3. Travel system
Testing and adjusting the travel system for smooth operation.
4. Steering system
Procedures for testing and adjusting the steering system.
Need help?
Do you have a question about the 130D-9 and is the answer not in the manual?
Questions and answers