Table of Contents
Advertisement
Quick Links
1. Daily inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
2. Do's and dont's - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2
3. Seat belts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4
4. No riders - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-5
5. Pedestrians - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-6
6. Operator protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-7
7. Fork safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-8
8. Pinch points - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-9
9. Travel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-10
10. Grades, ramps, slopes and inclines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-11
11. Tip over - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-12
12. Surface and capacity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-14
13. Parking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-15
14. Refueling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-16
15. Step - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-17
16. Operator's safety rules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-18
1. Loose loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
2. Long and wide loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
3. Rear swing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
4. Low overhead clearance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3
5. Fast turns and high loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3
6. Right angle stacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
7. Chain slack - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
8. Pallets and skids - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-5
9. Caution for electrical lines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-5
10. Lifting loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-6
11. Side shift - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-6
12. Fork positioner - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-8
1. General locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
2. Data/safety plate and decal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
3. Cab devices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
4. Cluster - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-5
CONTENTS
Advertisement
Table of Contents
Related Manuals for Hyundai 130D
Summarization of Contents
Safety Labels
Location of Safety Labels
Illustrates the placement of various warning and identification labels on the forklift truck for operator reference.
Description of Safety Labels
Provides detailed explanations for specific warning labels found on the forklift, covering forks, temperature, and radiator.
1. Safety Hints
Daily Inspection
Details the importance and procedure for inspecting the lift truck at the beginning of each shift for safe operation.
Do's and Don'ts
Presents essential safety practices and prohibitions for forklift operation, including pedestrian awareness and equipment usage.
Seat Belts
Emphasizes the critical importance of using seat belts to reduce injuries during forklift operation.
No Riders
Stipulates that only the operator should be on the truck and prohibits transporting personnel on forks.
Pedestrians
Provides guidance on safely interacting with pedestrians in the work area, including watching for them and using the horn.
Operator Protection
Details how to protect the operator, including staying inside the cabin and within the truck's confines.
Fork Safety
Outlines critical safety measures related to forklift forks, including never allowing anyone under raised forks.
Pinch Points
Warns about pinch points in the mast and carriage, advising operators to keep body parts clear.
Travel
Provides instructions for safe travel, including load positioning, visibility, and handling unstable loads.
Grades, Ramps, Slopes and Inclines
Details safe operating procedures when navigating inclines and ramps, emphasizing load direction.
Tip Over
Explains the causes of lateral and longitudinal tip-overs and provides critical safety information.
Surface and Capacity
Warns about hazardous surface conditions and emphasizes knowing load capacity to prevent tip-overs.
Parking
Outlines the correct procedure for safely parking the lift truck, including brake application and fork positioning.
Refueling
Provides essential safety practices for refueling, including keeping away from fire and cleaning spills.
Step
Instructs operators to use the provided step when mounting or dismounting the truck and not to jump.
Operator's Safety Rules
Summarizes key safety rules, including operator seating, parking brake, and regulations for trucks with OPSS.
2. Operating Hazards
Loose Loads
Highlights the dangers of loose or unbalanced loads and provides precautions for carrying them safely.
Long and Wide Loads
Advises on handling long or wide loads, emphasizing reduced clearance and load capacity considerations.
Rear Swing
Warns about the rear end swing of the truck when turning and the importance of watching for pedestrians.
Low Overhead Clearance
Stresses the importance of checking overhead clearances to prevent tipping or load spills.
Fast Turns and High Loads
Explains how fast turns with raised loads can cause tip-overs and advises slowing down before turning.
Right Angle Stacking
Provides guidelines for right-angle stacking and moving with raised loads, advising slow turns.
Chain Slack
Warns about the dangers of slack chains, which can cause rail or carriage hang-ups.
Pallets and Skids
Advises against using damaged pallets or skids, as items can fall and cause injury or death.
Caution for Electrical Lines
Details safe working distances from electrical lines and precautions if the truck touches power lines.
Lifting Loads
Prohibits personnel from standing or passing under lifted loads and warns against using wire rope.
Side Shift
Explains safe operation of the side shift, including load support and avoiding travel with shifted loads.
Fork Positioner
Provides safety instructions for operating the fork positioner, advising against sudden movements with loads.
3. Know Your Truck
General Locations
Identifies key components and locations on the forklift truck, including mast, forks, cabin, and wheels.
Data/Safety Plate and Decal
Explains the information found on the truck's data and safety plates, including model, type, and capacity.
Cab Devices
Describes the various devices and controls located within the operator's cabin for truck operation.
Cluster
Details the gauges, warning lamps, and pilot lamps found in the truck's instrument cluster.
Transmission Message Indicator
Explains the functions and displays of the transmission message indicator, including error codes.
Switches
Describes the various switches in the operator's cabin, such as start switch, hazard, and lighting controls.
Control Device
Illustrates and explains the function of major control levers and pedals for truck operation.
Air Conditioner and Heater
Details the operation and controls for the truck's air conditioning and heating system.
Others
Identifies other components such as the engine control unit, fuse box, and audio system.
4. Operator Maintenance and Care
1. Daily Safety Inspection
Provides a comprehensive guide to performing daily visual and functional checks of the lift truck.
2. Suggestion for New Truck
Offers recommendations for the initial 100 hours of operation to enhance truck performance and lifespan.
3. Fuel Safety Practices
Details critical safety practices for refueling diesel trucks, emphasizing engine shutdown and fire prevention.
5. Starting and Operating Procedures
1. Before Operating the Truck
Stresses the importance of reading the manual, being trained, and performing pre-operation checks.
2. Check Before Operation
Outlines required walk-around checks before starting the engine for personal safety and truck longevity.
3. Check Before Starting Engine
Details checks for water/oil leakage and tire pressure/rim condition before starting the engine.
4. Check Coolant Level
Guides on checking the coolant level in the radiator sub-tank and adding antifreeze mixture.
5. Check Oil Level in Engine Oil Pan
Provides instructions on checking the engine oil level using the dipstick and the importance of oil condition.
6. Check Fan Belt Tension
Explains how to check the cooling fan belt tension and body for cracks or dirt buildup.
7. Check Brake Cooler Oil Level
Details the procedure for checking the brake cooler oil level and safety precautions.
8. Check Hydraulic Oil Level
Guides on checking the hydraulic oil level using the level gauge and sight gauge.
9. Check Water Separator
Explains how to check the water separator's float and drain water if the warning lamp stays on.
10. Multi Function Switch
Describes the operation of the multi-function switch, including wiper, washer, and turning signals.
11. Check Pedals
Provides instructions for checking the inching and brake pedals for proper play and function.
5. Starting from a Safe Condition
Emphasizes starting the truck only from a safe condition, ensuring operator seating and control positions.
6. General Starting and Operating Tips
Offers recommendations for starting the engine, warming it up, and checking systems before operation.
7. Starting and Stopping the Engine
Details the procedures for starting and stopping the engine in normal and cold weather conditions.
8. Warming-Up Operation
Explains the process of warming up the truck's hydraulic system, especially in cold weather or before operation.
9. Levers and Pedals
Describes the function and operation of the lift, tilt, side shift, and fork positioner levers.
10. Traveling of the Truck
Provides instructions for basic truck operation, including traveling posture, direction, and speed control.
11. Operating Safely
Offers comprehensive advice on safe operation, including situational awareness, self-protection, and truck control.
12. Grades, Ramps, and Inclines
Details precautions for operating on slopes, inclines, and uneven areas to maintain stability.
13. Shut Down Procedure
Outlines the correct steps for safely shutting down the lift truck when leaving it unattended or parking.
14. Storage
Provides instructions for preparing the forklift for extended storage and steps to take after storage.
15. Transport
Details precautions for loading and unloading the forklift onto transporters using ramps.
16. Loading and Unloading by Crane
Explains the procedure and safety precautions for loading and unloading the forklift using a crane.
6. Emergency Starting and Towing
1. How to Tow a Disabled Truck
Provides detailed procedures and safety recommendations for towing a disabled lift truck.
2. How to Use Battery Jumper Cables
Guides on the safe and correct procedure for using battery jumper cables to start a lift truck.
7. Planned Maintenance and Lubrication
1. Introduction
Introduces the concept of planned maintenance and its importance for lift truck safety and performance.
2. Safe Maintenance Practices
Lists general safety standards and recommended practices for performing maintenance on industrial trucks.
3. Instructions Before Maintenance
Provides guidance on preparing for maintenance, including understanding the machine and operating conditions.
4. Precaution When Installing Hydraulic Hoses or Pipe
Details crucial precautions for installing hydraulic components to prevent damage and contamination.
5. Periodical Replacement of Safety Parts
Lists safety-critical parts requiring periodic replacement and their recommended intervals.
8. Specifications
1. Specification Table
Presents a table of key specifications for different forklift models (110D/130D-7E and 140D/160D-7E).
2. Specification for Major Components
Provides detailed specifications for major truck components like the engine, pumps, and steering system.
3. Tightening Torque
Lists critical fastener torque specifications for various components on the forklift truck.
9. Troubleshooting
1. Engine System
Provides a guide to diagnosing and resolving common issues related to the engine system.
2. Electrical System
Offers solutions for typical electrical system problems, including lamp and charging system faults.
3. Torque Flow System
Addresses troubleshooting for issues related to excessive oil temperature, noise, and power transmission.
4. Steering System
Provides remedies for common steering system problems such as dragging, stiffness, and abnormal sounds.
5. Brake System
Details troubleshooting steps for braking issues like insufficient force, uneven action, and overheating.
6. Hydraulic System
Offers solutions for hydraulic system problems such as slow lifting, spontaneous tilting, and abnormal sounds.
10. Testing and Adjusting
1. Engine System
Covers testing procedures for engine starting ease, noise levels, and accelerator pedal operation.
2. Drive System
Details testing and adjustment procedures for the drive system, including gear shift and pedal adjustments.
3. Travel System
Outlines testing and inspection procedures for tires, hub nuts, rim side rings, steering, and drive axles.
4. Steering System
Provides testing and adjustment procedures for the steering wheel, knuckle, and steering axle.
Need help?
Do you have a question about the 130D and is the answer not in the manual?
Questions and answers