Related Manuals for Schaltbau M3 Series
Summary of Contents for Schaltbau M3 Series
- Page 1 Connect - Contact - Control Connectors Connectors M Series Circular Modular Connectors Manual A10-M.en...
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Page 2: Table Of Contents
Content Important Basic Information ..................3 Legal Notes ..........................3 Conventions for this Installation and Maintenance Instructions ......3 General and Security Information ................3 Observing the Installation and Maintenance Instructions ........3 User Obligations ........................3 Intended Use........................... 4 Ambient Conditions ...................... -
Page 3: Important Basic Information
1. Important Basic Information 1.1 Legal Notes WARNING Without prior written consent of Schaltbau GmbH, the Indicates a hazardous situation with a medium level installation and maintenance instructions is not al- of risk which, if not avoided, could result in death or lowed to be electronically or mechanically reproduced serious injury. -
Page 4: Intended Use
Please refer to the chapter „6. Cable protection classes as de ned in our catalogue Assembly and Processing“. A10.en in section “Speci cations“ (schaltbau. None of the operating conditions de ned in our info/download1en). catalogue “A10.en” in section “Speci cations”, such as voltages, currents, ambient conditions, etc. -
Page 5: Dangers And Security Measures
Dangers and Security Measures 3. Dangers and Security Measures 3.1 Electrical Dangers DANGER The connectors contain components that carry voltage. Deadly hazard! Always observe the following safety regulations before beginning any work on electrical constructions: Disconnect Ensure that it is not possible to reconnect unintentionally Clearly mark your work area Make sure that there is no voltage present Earth and short circuit the installation... -
Page 6: Measures For Avoiding Damages
Dangers and Security Measures 3.3 Measures for Avoiding Damages NOTICE Improper handling of the connector, e.g. when hitting the oor with some impact, can result in breakage, visible cracks and deformation. Make sure that the connectors are handled appropriately. Carry out regular visual checks to detect possible damages. Replace damaged parts immediately. -
Page 7: Description
- Silver or gold plated - Crimp connection depending on series and contact arrangement from 0.5 … 6 mm². Special features of M1 series: Number of contacts: 4 and 6 + PE 5.000 mating cycles at constant low contact resist-... -
Page 8: Survey Of The Components
Description 4.3 Survey of the Components Cable gland Shell part 2 Shell part 1 Contact Insert Protection cap SAC-x.xx-yy T1-x M1 E-4P+PE M16 Z / M16 ZB Pin contact Cable sleeve Pin insert Cable plug with backshell, strain relief and cable gland M1 KS Protection cap with cord BAC-x.xx-yy... - Page 9 Description Protection cap Insert Contact Shell part 1 Shell part 2 Cable gland SAC-x.xx-yy T1-x M1 E-4P+PE M11 Z / M11 ZB Pin contact Cable sleeves Pin insert Cable receptacle with backshell strain relief and cable gland M1 DS BAC-x.xx-yy M1 E-4S+PE Protection cap with cord Socket contact...
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Page 10: Installation
Installation 5. Installation DANGER The connectors contain components that carry voltage. Deadly hazard! Always observe the following safety regulations before beginning any work on electrical constructions: Disconnect Ensure that it is not possible to reconnect unintentionally Clearly mark your work area Make sure that there is no voltage present Earth and short circuit the installation Insulate or cover adjacent energized parts... - Page 11 Installation Model of receptacle / plug Dimensions [mm] (diagrams not true to scale) Series M1 Series M3 M1, M3 a = 27 a = 31,5 b = 18 b = 22,7 c = Ø 20,4 c = Ø 29 d = Ø 30 j = Tr38x6 P3 e = Tr26x2 k = o 32,5...
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Page 12: Cable Assembly And Processing
Cable Assembly and Processing Mounting holes / thread You may take the measures for the mounting holes for with ange or thread into a mounting wall from the fol- the assembly of the di erent receptacles and plugs lowing diagram. Flange mount receptacles and plugs Flange mount angled receptacles Receptacles with thread... -
Page 13: Crimp Contacts (Pin / Socket) And Filler Plugs
Cable Assembly and Processing 6.2 Crimp Contacts (Pin / Socket) and Filler Plugs Connection Contact type Contact model Identi er Ordering code cross-section without groove SAC-0.50-Ag 0.5 mm Ø1.58 Identifier Connection Ø3.76 cross-section Pin contact SAC-x 1 groove SAC-1.00-Ag 0.75 ... 1 mm 28.6 Ø... -
Page 14: Ordering Code For Contacts
Cable Assembly and Processing 6.3 Ordering Code for Contacts Example: SAC-1.00-AG Contact type Contact surface S Pin contact AG Silver B Socket contact AU Gold Contact diameter Connection cross A 1.58 mm section B 2.30 mm 0.5 mm C 4.00 mm 0.75 ...1,00 mm 1.50 mm Terminal Type... - Page 15 Cable Assembly and Processing Fig. 8: Example for plug with threaded rear skirt and 90° shrink boot (applies also for receptacles with thread) 1 Shrink boot 90° 2 Protection cap for plugs or receptacles respectively 3 Plug or receptacle shell respectively Protection caps for cable receptacles and cable plugs The following table shows, how protection caps with cords or plastic clips have to be threaded properly on the dif- ferent cable receptacles and cable plugs.
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Page 16: Make Crimp Connections
In doing so, also screw on protection cap (10) with one of the fastening screws on the ange (11). For the assembly use - M3 screws for M1 series, - M4 screws for M3 series. The torque for the fastening screws is in both series Fig. -
Page 17: Assemble Contacts Into Contact Inserts
Cable Assembly and Processing Check Check Check if crimp contacts are rmly and correctly Check if all contacts are rmly in place: test force connected. 40 N. - Make sure that no single wires stick out. Disassembly Check extraction forces according to DIN EN 61238-1. -
Page 18: Assemble Filler Plugs
Cable Assembly and Processing 6.7 Assemble Filler Plugs Insert the ller plug from the plug side into the contact insert and push until the end stop. Filler plugs have to be inserted into not con gurated contact cavities of the contact inserts. Depending on the contact insert, ller plugs of di erent models and with corresponding diameters are available, refer to section „6.2 Crimp Contacts (Pin / Socket) and Filler... - Page 19 Cable Assembly and Processing In the following table, the coding positions A and B are In this pressed position, turn the contact insert in a illustrated for the di erent contact inserts. The illustra- clockwise direction to the nal position. tions refer respectively to the mounting position of the The insertion tool must be brought out in this position.
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Page 20: Final Assembly Of The Connectors
Cable Assembly and Processing Assembly Check Insert the completely wired contact insert (1) in Check if all contact inserts are locked correctly and desired coding position (A or B) with the grooves properly in place. into the guideways of the shell (2) and push the Disassembly contact insert into the shell. - Page 21 Cable Assembly and Processing Final assembly of plugs / receptacles with Only for shells M11 Z, M16 Z, M31 Z, M36 Z: In order to achieve an additional protection against thread and 90° shrink boot twisting for the strain relief (7), 2 self-tapping screws may be screwed into the prepared drill holes (6) (the Push the shrink boot (7) onto the plug / receptacle screws are not part of the shipment):...
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Page 22: Plugging Procedure
Plugging Procedure 7. Plugging Procedure NOTICE Inappropriate handling when plugging or discon- necting may damage the connectors. The functional safety of the connectors is no longer guaranteed when parts are damaged. Make sure when plugging that grooves (1) and guideways (2) of plug and receptacle always in- terlock! Take care that plug and receptacle do not tilt and that they are plugged without force. -
Page 23: Unplugging
Plugging Procedure 7.2 Unplugging Screw o the union nut (5) of the plug (3) from the receptacle (4) and take o the plug. Close plug and receptacle with the protection caps, refer to „7.3 Attach Protection Caps“. Fig. 26: Screw union nut (5) on thread of receptacle Check that the connector is connected correctly. - Page 24 Plugging Procedure Close plug with protection cap Close receptacle with protection cap Attach the protection cap (6) in such a way to Attach the protection cap to the receptacle and the plug that the grooves lie superposable to the screw down hand-tight. guideways.
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Page 25: Regular Visual Checks / Functional Checks
Regular Visual Checks / Functional Checks 8. Regular Visual Checks / Functional Checks Please observe the expert knowledge absolutely re- quired for maintenance under chapter „2. General and Security Information“. DANGER The connectors contain components that carry voltage. Deadly hazard! Always observe the following safety regulations before beginning any work on electrical constructions: Disconnect... - Page 26 Regular Visual Checks / Functional Checks Connector element Visual and functional check Measures Plug Check for: In the case of defects: ease of movement when plugging remove existent dirt (abra- sion of the contact surface) dirt without leaving any residue damage or wear and tear on shell, contacts, contact insert immediately replace dam- damage or wear and tear on grooves / guideways...
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Page 27: Special Tools And Spare Parts
- cations and drawings in the catalogue. You can down- load the latest update of the catalogue at: schaltbau. info/download1en. The updated catalogue renders the previous issue invalid. Connectors Series M – Installation and Maintenance Instructions... - Page 28 High-voltage switchgear High-voltage heaters High-voltage roof equipment Equipment for electric brakes Design and engineering of train electrics to customer requirements We reserve the right to make technical alterations without prior notice. Printed in Germany For updated product information visit www.schaltbau-gmbh.com..
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