Related Manuals for Schaltbau UIC Series
Summary of Contents for Schaltbau UIC Series
- Page 1 Connect - Contact - Control Connectors Connectors UIC Series Inter-car jumpers to UIC 558 VE Manual F120.en...
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Page 2: Table Of Contents
Inhalt Important Basic Information ..................3 Legal Notes ..........................3 Conventions for this Installation and Maintenance Instructions ......3 General and Security Information ................3 Observing the Instructions ....................3 User Obligations ........................3 Intended Use........................... 4 Ambient Conditions ......................4 Dangers and Security Measures ................... -
Page 3: Important Basic Information
1. Important Basic Information 1.1 Legal Notes WARNING Without prior written consent of Schaltbau GmbH, the Indicates a hazardous situation with a medium level instructions is not allowed to be electronically or me- of risk which, if not avoided, could result in death or chanically reproduced –... -
Page 4: Intended Use
F120.en in section “Speci cations“. etc. may be changed. schaltbau.info/download1en Work on the connectors must only be carried out by sta who meets the requirements set out in these instructions. -
Page 5: Dangers And Security Measures
Dangers and Security Measures 3. Dangers and Security Measures 3.1 Electrical Dangers DANGER The connectors contain components that carry voltage. Risk of electric shock! Always observe the following safety regulations before beginning any work on electrical constructions: Disconnect Ensure that it is not possible to reconnect unintentionally Clearly mark your work area Make sure that there is no voltage present Earth and short circuit the installation... -
Page 6: Mechanical Dangers
Dangers and Security Measures CAUTION The connectors may grow warm during operation and they may become hot depending on the ambient temperature and the conditions of use. Risk of burn to the hands! Wear safety gloves when plugging and disconnecting the connectors in the case of a high ambient temperature. -
Page 7: Measures For Avoiding Malfunctions
– For technical information and material speci ca- the lengthy electrical test of contacts and cables is tions, see our catalogue catalogue F120.en. no longer necessary. Download at: schaltbau.info/download1en Connectors UIC 558 – Installation and Maintenance Instructions 2016-08-25 / V1.0... -
Page 8: Design
Description 4.2 Design Contact inserts for 13 and 18 contacts in compliance with UIC 558 as well as 22 contacts + PE for other ap- Connectors in the UIC 558 series are 13 or 18-pole plications and customer-speci c contact arrangements connectors to loop through di erent control signals are available. -
Page 9: Survey Of The Components (Preferred Types)
Description 4.3 Survey of the Components (Preferred Types) Connector cable with plug (single ended) No. of contacts Figure/description Ordering code (dimensions in mm) UIC SK 13P E0 Lxxxx 121 (11 x 11) Lxxxx Connector cable with cable harness and plug, completely assembled cable set in required length, 13-pole, pin contacts (13-pole plug with less equipped 18 pole cable) UIC SL 18P ER Lxxxx... - Page 10 Description 18-pole coupling receptacle with socket insert and connector cable No. of contacts Figure/description Ordering code (dimensions in mm) 18-pole socket insert with connector cable: UIC DL 18S 00 Lxxxx Empty receptacle: UIC LD 180 CR (RAL 7035, light grey, red colour markings) Lxxxx Connector cable with socket insert, completely assembled...
- Page 11 Description Coupling receptacle, dummy receptacle, empty receptacle No. of contacts Figure/description Ordering code (dimensions in mm) Coupling receptacle - 13-pole: UIC KD 13S C0 (RAL 7035, light grey) - 18-pole: UIC KD 18S CR (RAL 7035, light grey, red colour markings): Coupling receptacle, - 22-pole: Empty receptacle...
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Page 12: Installation
The dimensions to the interfaces of the vehicle are given in the respective data sheets or in our catalogue F120.en. Fig. 4: Permissible and not permissible mounting positions (Download: schaltbau.info/download1en) for receptacles 5.3 Installing Coupling Receptacles Requirements to the vehicle wall / mounting surface... -
Page 13: Coupling Receptacles With Socket Insert And Assembled Connector Cable
Installation Mounting points Two possibilities of installation are available for cou- pling receptacles: The coupling receptacle is fastened with 3 cylinder screws M6 or alternatively with 4 cylinder screws M6. - Installation with socket insert and completely assem- bled connector cable (13-, 18-pole) The tightening torque (10.5 Nm for screws of steel - Installation with a replacement insert and complete- with strength class 8.8) and the length of the fastening... -
Page 14: Coupling Receptacles With Replacement Insert, Crimp Adapter And Assembled Connector Cable
Installation 5.5 Coupling Receptacles with NOTICE Replacement Insert, Crimp Adapter To ensure the proper operation, the socket insert and and Assembled Connector Cable the contacts may not be under tension. Make sure that the speci ed bending ra- Thread the O-ring (7) onto the open end of the dius is observed when laying the cables: connector cable (1) and slide it onto the crimp 8 x cable diameter = 145 mm... -
Page 15: Disassembly Of Replacement Insert And Crimp Adapter
Installation 5.6 Disassembly of Replacement Insert NOTICE and Crimp Adapter To ensure the proper operation, the socket insert and the contacts may not be under tension. Special Tools Required Make sure that the speci ed bending ra- Pull o tool for pulling o the crimp adapter from the dius is observed when laying the cables: replacement insert, ordering code: UIC DWZ, also refer 8 x cable diameter = 145 mm... -
Page 16: Installing The Dummy Receptacle
Installation 5.7 Installing the Dummy Receptacle Tighten the 2 screws (D) until the crimp adapter loosens from the replacement insert and can be taken o (Fig. 16). Installation The dummy receptacle is installed in the same way as the coupling receptacles. The dummy receptacle uses an unpopulated insert without cable and contacts in- stead of the assembled socket insert with connector cable or replacement insert with crimp adapter. -
Page 17: Storage Of Connector Cables
Installation Installation Test Check that all of the installed parts are in the cor- Inside Outside rect position. Make sure that there are no undue tensile, pres- sure, exing and torsion loads on the connection cables. All contacts must be aligned, i.e. they must not be crooked. -
Page 18: Plugging Procedure
Plugging Procedure 6. Plugging Procedure For the plugging procedure observe the requirements in chapter „2.3 Intended Use“. WARNING Dirt, moisture, snow and ice in the interior of coupling receptacles or dummy receptacles contami- nate the plug. The coupling of a contaminated plug to the coupling receptacle may lead to electric shock, short circuit and damage to the connectors! Always check if the interior of the receptacles is free from dirt, moisture, snow and ice before inserting a plug into a coupling receptacle or a dummy receptacle. - Page 19 Plugging Procedure NOTICE Inappropriate handling when plugging or disconnecting may damage the connectors. The functional safety of the connectors is no longer guaranteed when parts are damaged. Make sure that the slots (1) and guideways (2) of receptacle and plug always interlock when plugging (Fig.
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Page 20: Plugging
Plugging Procedure 6.1 Plugging Open the hinged lid (3) of the coupling receptacle (4). In doing so, observe the opening angle: - at least 110 ° - but not more than 130 ° max. 130 ° min. 110 ° Fig. 22: Close the hinged lid (3) by hand until the locking mechanism (8) on lid and plug latches 6.2 Unplugging Open the hinged lid (3) of the coupling receptacle... -
Page 21: Maintenance
Maintenance 7. Maintenance Note the expert knowledge which is essential for car- rying out maintenance work, mentioned in chapter „2. General and Security Information“. DANGER The connectors contain components that carry voltage. Risk of electric shock! Always observe the following safety regulations before beginning any work on electrical constructions: Disconnect Ensure that it is not possible to reconnect unintentionally... - Page 22 Maintenance Connector element Visual and functional inspection Measures Receptacle shell and Check for: In case of defects: receptacle lid low spring tension when opening the receptacle lid remove existent dirt with- out leaving any residue ease of movement when plugging immediately replace dam- dirt aged parts...
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Page 23: Visual And Functional Inspection/Maintenance Of The Cable Plug
Fig. 24: Pull o tool UIC-DWZ NOTICE Extraction tool AWZ-B for contacts type H: SHC-x, BHC-x (ordering code AWZ-B) Only crimping tools authorised by Schaltbau GmbH may be used. Fig. 25: Extraction tool AWZ-B Connectors UIC 558 – Installation and Maintenance Instructions... -
Page 24: Spare Parts
Spare Parts 9. Spare Parts Spare parts for UIC 558 receptacles Spare parts for UIC 558 cable plugs (Fig. 29) (Fig. 27 and Fig. 28) Pos. Description Pos. Description UIC Plug ring Empty receptacle Pin insert Rubber seal (lamella ring) O-Ring 43x2 lubricated with Vaselin (white Vaselin DAB9 Standard) Socket insert... -
Page 25: Technical Data
So some features may di er from the descriptions, speci cations and drawings in the catalogue. You can download the latest update of the catalogue at: schaltbau.info/download1en. The updated catalogue renders the previous issue invalid. Connectors UIC 558 – Installation and Maintenance Instructions... - Page 26 High-voltage switchgear High-voltage heaters High-voltage roof equipment Equipment for electric brakes Design and engineering of train electrics to customer requirements We reserve the right to make technical alterations without prior notice. Printed in Germany For updated product information visit www.schaltbau-gmbh.com..
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